Software tackles production line machine 'cyclic jitters'

However timing irregularities in the signals from even one machine—a difference of only a tenth of a second from the expected—can result in havoc for manufacturing processes on the plant floor.

The timing glitches, called “cyclic jitters,” can cause real jitters, making production machines jump or shake, damaging products, even shutting down assembly lines. National Institute of Standards and Technology (NIST) engineers have created a software program to help avoid that problem.

The NIST “EtherNet/Industrial Protocol (IP) Performance Test Tool” enables manufacturers to anticipate how certain machines will perform as part of their data communication system. Data from the tool also can provide vendors with information need to better tune the performance of their equipment.

Individual vendors often define the performance characteristics of network devices in different ways. These documentation differences make it difficult for manufacturers or plant engineers to compare high-speed data transmission characteristics of similar devices. To determine how different performance characteristics relate, they have to make time-consuming searches through vendor manuals or spend hours contacting vendor company engineers. Although standardized tests can indicate how well devices conform to communication specifications, until now manufacturers never could be sure how well the device actually would work under normal or abnormally heavy transmission conditions on the factory floor.

The EtherNet/IP Performance Test Tool collects device information from the user, generates a set of test scripts based on that information, analyses the performance data and reports the results to the user. The software package provides device transmission data for three different conditions: with no background electronic traffic; with small background traffic; and with more than 240 devices on the network.

NIST began working on the project at the urging of U.S. Council for Automotive Research (USCAR)’s Plant Floor Controllers Task Force and developed the program in conjunction with the Open DeviceNet Vendor Association (ODVA) under a Cooperative Research and Development Agreement (CRADA). ODVA, a vendor organization that maintains the DeviceNet and EtherNet/IP standards used extensively by the U.S. automotive industry, plans to begin using the test tool as part of a new performance testing laboratory service later this year.