Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

New small solid oxide fuel cell reaches record efficiency

01.06.2012
System designed for household and neighborhood power generation
Individual homes and entire neighborhoods could be powered with a new, small-scale solid oxide fuel cell system that achieves up to 57 percent efficiency, significantly higher than the 30 to 50 percent efficiencies previously reported for other solid oxide fuel cell systems of its size, according to a study published in this month's issue of Journal of Power Sources.

The smaller system, developed at the Department of Energy's Pacific Northwest National Laboratory, uses methane, the primary component of natural gas, as its fuel. The entire system was streamlined to make it more efficient and scalable by using PNNL-developed microchannel technology in combination with processes called external steam reforming and fuel recycling. PNNL's system includes fuel cell stacks developed earlier with the support of DOE's Solid State Energy Conversion Alliance.

"Solid oxide fuels cells are a promising technology for providing clean, efficient energy. But, until now, most people have focused on larger systems that produce 1 megawatt of power or more and can replace traditional power plants," said Vincent Sprenkle, a co-author on the paper and chief engineer of PNNL's solid oxide fuel cell development program. "However, this research shows that smaller solid oxide fuel cells that generate between 1 and 100 kilowatts of power are a viable option for highly efficient, localized power generation."

Sprenkle and his co-authors had community-sized power generation in mind when they started working on their solid oxide fuel cell, also known as a SOFC. The pilot system they built generates about 2 kW of electricity, or how much power a typical American home consumes. The PNNL team designed its system so it can be scaled up to produce between 100 and 250 kW, which could provide power for about 50 to 100 American homes.

What is an SOFC?
Fuel cells are a lot like batteries in that they use anodes, cathodes and electrolytes to produce electricity. But unlike most batteries, which stop working when they use up their reactive materials, fuel cells can continuously make electricity if they have a constant fuel supply.

SOFCs are one type of fuel cell that operate at higher temperatures - between about 1100 and 1800 degrees Fahrenheit - and can run on a wide variety of fuels, including natural gas, biogas, hydrogen and liquid fuels such as diesel and gasoline that have been reformed and cleaned. Each SOFC is made of ceramic materials, which form three layers: the anode, the cathode and the electrolyte. Air is pumped up against an outer layer, the cathode. Oxygen from the air becomes a negatively charged ion, O2- , where the cathode and the inner electrolyte layer meet. The ion moves through the electrolyte to reach the final layer, the anode. There, the oxygen ion reacts with a fuel. This reaction creates electricity, as well as the byproducts steam and carbon dioxide. That electricity can be used to power homes, neighborhoods, cities and more.

The big advantage to fuel cells is that they're more efficient than traditional power generation. For example, the combustion engines of portable generators only convert about 18 percent of the chemical energy in fuel into electricity. In contrast, some SOFCs can achieve up to 60 percent efficiency. Being more efficient means that SOFCs consume less fuel and create less pollution for the amount of electricity produced than traditional power generation, including coal power plants.

Sprenkle and his PNNL colleagues are interested in smaller systems because of the advantages they have over larger ones. Large systems generate more power than can be consumed in their immediate area, so a lot of their electricity has to be sent to other places through transmission lines. Unfortunately, some power is lost in the process. On the other hand, smaller systems are physically smaller in size, so they can be placed closer to power users. This means the electricity they produce doesn't have to be sent as far. This makes smaller systems ideal for what's called distributed generation, or generating electricity in relatively small amounts for local use such as in individual homes or neighborhoods.

Goal: Small and efficient
Knowing the advantages of smaller SOFC systems, the PNNL team wanted to design a small system that could be both more than 50 percent efficient and easily scaled up for distributed generation. To do this, the team first used a process called external steam reforming. In general, steam reforming mixes steam with the fuel, leading the two to react and create intermediate products. The intermediates, carbon monoxide and hydrogen, then react with oxygen at the fuel cell's anode. Just as described before, this reaction generates electricity, as well as the byproducts steam and carbon dioxide.

Steam reforming has been used with fuel cells before, but the approach requires heat that, when directly exposed to the fuel cell, causes uneven temperatures on the ceramic layers that can potentially weaken and break the fuel cell. So the PNNL team opted for external steam reforming, which completes the initial reactions between steam and the fuel outside of the fuel cell.

The external steam reforming process requires a device called a heat exchanger, where a wall made of a conductive material like metal separates two gases. On one side of the wall is the hot exhaust that is expelled as a byproduct of the reaction inside the fuel cell. On the other side is a cooler gas that is heading toward the fuel cell. Heat moves from the hot gas, through the wall and into the cool incoming gas, warming it to the temperatures needed for the reaction to take place inside the fuel cell.

Efficiency with micro technology
The key to the efficiency of this small SOFC system is the use of a PNNL-developed microchannel technology in the system's multiple heat exchangers. Instead of having just one wall that separates the two gases, PNNL's microchannel heat exchangers have multiple walls created by a series of tiny looping channels that are narrower than a paper clip. This increases the surface area, allowing more heat to be transferred and making the system more efficient. PNNL's microchannel heat exchanger was designed so that very little additional pressure is needed to move the gas through the turns and curves of the looping channels.

The second unique aspect of the system is that it recycles. Specifically, the system uses the exhaust, made up of steam and heat byproducts, coming from the anode to maintain the steam reforming process. This recycling means the system doesn't need an electric device that heats water to create steam. Reusing the steam, which is mixed with fuel, also means the system is able to use up some of the leftover fuel it wasn't able to consume when the fuel first moved through the fuel cell.

The combination of external steam reforming and steam recycling with the PNNL-developed microchannel heat exchangers made the team's small SOFC system extremely efficient. Together, these characteristics help the system use as little energy as possible and allows more net electricity to be produced in the end. Lab tests showed the system's net efficiency ranged from 48.2 percent at 2.2 kW to a high of 56.6 percent at 1.7 kW. The team calculates they could raise the system's efficiency to 60 percent with a few more adjustments.

The PNNL team would like to see their research translated into an SOFC power system that's used by individual homeowners or utilities.

"There still are significant efforts required to reduce the overall cost to a point where it is economical for distributed generation applications," Sprenkle explained. "However, this demonstration does provide an excellent blueprint on how to build a system that could increase electricity generation while reducing carbon emissions."

The research was supported by DOE's Office of Fossil Energy.

REFERENCE: M Powell, K Meinhardt, V Sprenkle, L Chick and G McVay, "Demonstration of a highly efficient solid oxide fuel cell power system using adiabatic steam reforming and anode gas recirculation," Journal of Power Sources, Volume 205, 1 May 2012, Pages 377-384, http://www.sciencedirect.com/science/article/pii/S0378775312001991

Franny White | EurekAlert!
Further information:
http://www.pnnl.gov

More articles from Power and Electrical Engineering:

nachricht Producing electricity during flight
20.09.2017 | Albert-Ludwigs-Universität Freiburg im Breisgau

nachricht Solar-to-fuel system recycles CO2 to make ethanol and ethylene
19.09.2017 | DOE/Lawrence Berkeley National Laboratory

All articles from Power and Electrical Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: The pyrenoid is a carbon-fixing liquid droplet

Plants and algae use the enzyme Rubisco to fix carbon dioxide, removing it from the atmosphere and converting it into biomass. Algae have figured out a way to increase the efficiency of carbon fixation. They gather most of their Rubisco into a ball-shaped microcompartment called the pyrenoid, which they flood with a high local concentration of carbon dioxide. A team of scientists at Princeton University, the Carnegie Institution for Science, Stanford University and the Max Plank Institute of Biochemistry have unravelled the mysteries of how the pyrenoid is assembled. These insights can help to engineer crops that remove more carbon dioxide from the atmosphere while producing more food.

A warming planet

Im Focus: Highly precise wiring in the Cerebral Cortex

Our brains house extremely complex neuronal circuits, whose detailed structures are still largely unknown. This is especially true for the so-called cerebral cortex of mammals, where among other things vision, thoughts or spatial orientation are being computed. Here the rules by which nerve cells are connected to each other are only partly understood. A team of scientists around Moritz Helmstaedter at the Frankfiurt Max Planck Institute for Brain Research and Helene Schmidt (Humboldt University in Berlin) have now discovered a surprisingly precise nerve cell connectivity pattern in the part of the cerebral cortex that is responsible for orienting the individual animal or human in space.

The researchers report online in Nature (Schmidt et al., 2017. Axonal synapse sorting in medial entorhinal cortex, DOI: 10.1038/nature24005) that synapses in...

Im Focus: Tiny lasers from a gallery of whispers

New technique promises tunable laser devices

Whispering gallery mode (WGM) resonators are used to make tiny micro-lasers, sensors, switches, routers and other devices. These tiny structures rely on a...

Im Focus: Ultrafast snapshots of relaxing electrons in solids

Using ultrafast flashes of laser and x-ray radiation, scientists at the Max Planck Institute of Quantum Optics (Garching, Germany) took snapshots of the briefest electron motion inside a solid material to date. The electron motion lasted only 750 billionths of the billionth of a second before it fainted, setting a new record of human capability to capture ultrafast processes inside solids!

When x-rays shine onto solid materials or large molecules, an electron is pushed away from its original place near the nucleus of the atom, leaving a hole...

Im Focus: Quantum Sensors Decipher Magnetic Ordering in a New Semiconducting Material

For the first time, physicists have successfully imaged spiral magnetic ordering in a multiferroic material. These materials are considered highly promising candidates for future data storage media. The researchers were able to prove their findings using unique quantum sensors that were developed at Basel University and that can analyze electromagnetic fields on the nanometer scale. The results – obtained by scientists from the University of Basel’s Department of Physics, the Swiss Nanoscience Institute, the University of Montpellier and several laboratories from University Paris-Saclay – were recently published in the journal Nature.

Multiferroics are materials that simultaneously react to electric and magnetic fields. These two properties are rarely found together, and their combined...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

“Lasers in Composites Symposium” in Aachen – from Science to Application

19.09.2017 | Event News

I-ESA 2018 – Call for Papers

12.09.2017 | Event News

EMBO at Basel Life, a new conference on current and emerging life science research

06.09.2017 | Event News

 
Latest News

Rainbow colors reveal cell history: Uncovering β-cell heterogeneity

22.09.2017 | Life Sciences

Penn first in world to treat patient with new radiation technology

22.09.2017 | Medical Engineering

Calculating quietness

22.09.2017 | Physics and Astronomy

VideoLinks
B2B-VideoLinks
More VideoLinks >>>