Researchers at the University of Nottingham have pioneered a breakthrough method to rapidly 3D print fully functional electronic circuits
Researchers at the University of Nottingham have pioneered a breakthrough method to rapidly 3D print fully functional electronic circuits.
The circuits, which contain electrically-conductive metallic inks and insulating polymeric inks, can now be produced in a single inkjet printing process where a UV light rapidly solidifies the inks.
The breakthrough technique paves the way for the electronics manufacturing industry to produce fully functional components such as 3D antennae and fully printed sensors from multiple materials including metals and plastics.
The new method combines 2D printed electronics with Additive Manufacturing (AM) or 3D printing - which is based on layer-by-layer deposition of materials to create 3D products. This expands the impact of Multifunctional Additive Manufacturing (MFAM), which involves printing multiple materials in a single additive manufacturing system to create components that have broader functionalities.
The new method overcomes some of the challenges in manufacturing fully functional devices that contain plastic and metal components in complex structures, where different methods are required to solidify each material.
Existing systems typically use just one material which limits the functionality of the printed structures. Having two materials like a conductor and an insulator, expands the range of functions in electronics. For example, a wristband which includes a pressure sensor and wireless communication circuitry could be 3D printed and customised for the wearer in a single process.
The breakthrough speeds up the solidification process of the conductive inks to less than a minute per layer. Previously, this process took much longer to be completed using conventional heat sources such as ovens and hot plates, making it impractical when hundreds of layers are needed to form an object. In addition, the production of electronic circuits and devices is limited by current manufacturing methods that restrict both the form and potentially the performance of these systems.
Professor Chris Tuck, Professor of Materials Engineering and lead investigator of the study, highlighted the potential of the breakthrough, 'Being able to 3D print conductive and dielectric materials (electrical insulators) in a single structure with the high precision that inkjet printing offers, will enable the fabrication of fully customised electronic components. You don't have to select standard values for capacitors when you design a circuit, you just set the value and the printer will produce the component for you.'
Professor Richard Hague, Director of the Centre for Additive Manufacturing (CfAM) added, 'Printing fully functional devices that contain multiple materials in complex, 3D structures is now a reality. This breakthrough has significant potential to be the enabling manufacturing technique for 21st century products and devices that will have the potential to create a significant impact on both the industry and the public.'
How it works
Dr Ehab Saleh and members of the team from CfAM found that silver nanoparticles in conductive inks are capable of absorbing UV light efficiently. The absorbed UV energy is converted into heat, which evaporates the solvents of the conductive ink and fuses the silver nanoparticles. This process affects only the conductive ink and thus, does not damage any adjacent printed polymers. The researchers used the same compact, low cost LED-based UV light to convert polymeric inks into solids in the same printing process to form multi-material 3D structures. A video showing how the concept works is available here
With advancements in technology, inkjet printing can deposit of a wide range of functional inks with a spectrum of properties. It is used in biology, tissue bioprinting, multienzyme inkjet printing and various types of cell printing, where the 'ink' can comprise of living cells.
The breakthrough has established an underpinning technology which has potential for growth in academia and industry. The project has led to several collaborations to develop medical devices, radio frequency shielding surfaces and novel structures for harvesting solar energy.
Shirlene Campbell Ritchie | EurekAlert!
Supersonic waves may help electronics beat the heat
18.05.2018 | DOE/Oak Ridge National Laboratory
Researchers control the properties of graphene transistors using pressure
17.05.2018 | Columbia University
So-called quantum many-body scars allow quantum systems to stay out of equilibrium much longer, explaining experiment | Study published in Nature Physics
Recently, researchers from Harvard and MIT succeeded in trapping a record 53 atoms and individually controlling their quantum state, realizing what is called a...
The historic first detection of gravitational waves from colliding black holes far outside our galaxy opened a new window to understanding the universe. A...
A team led by Austrian experimental physicist Rainer Blatt has succeeded in characterizing the quantum entanglement of two spatially separated atoms by observing their light emission. This fundamental demonstration could lead to the development of highly sensitive optical gradiometers for the precise measurement of the gravitational field or the earth's magnetic field.
The age of quantum technology has long been heralded. Decades of research into the quantum world have led to the development of methods that make it possible...
Cardiovascular tissue engineering aims to treat heart disease with prostheses that grow and regenerate. Now, researchers from the University of Zurich, the Technical University Eindhoven and the Charité Berlin have successfully implanted regenerative heart valves, designed with the aid of computer simulations, into sheep for the first time.
Producing living tissue or organs based on human cells is one of the main research fields in regenerative medicine. Tissue engineering, which involves growing...
A team of scientists of the Max Planck Institute for the Structure and Dynamics of Matter (MPSD) at the Center for Free-Electron Laser Science in Hamburg investigated optically-induced superconductivity in the alkali-doped fulleride K3C60under high external pressures. This study allowed, on one hand, to uniquely assess the nature of the transient state as a superconducting phase. In addition, it unveiled the possibility to induce superconductivity in K3C60 at temperatures far above the -170 degrees Celsius hypothesized previously, and rather all the way to room temperature. The paper by Cantaluppi et al has been published in Nature Physics.
Unlike ordinary metals, superconductors have the unique capability of transporting electrical currents without any loss. Nowadays, their technological...
02.05.2018 | Event News
13.04.2018 | Event News
12.04.2018 | Event News
18.05.2018 | Power and Electrical Engineering
18.05.2018 | Information Technology
18.05.2018 | Information Technology