Iowa State engineers treat printed graphene with lasers to enable paper electronics

Iowa State engineers are developing real-world, low-cost applications for graphene. Photos by Christopher Gannon/Iowa State University.

Graphene is a wonder material: The carbon honeycomb is just an atom thick. It's great at conducting electricity and heat; it's strong and stable. But researchers have struggled to move beyond tiny lab samples for studying its material properties to larger pieces for real-world applications.

Recent projects that used inkjet printers to print multi-layer graphene circuits and electrodes had the engineers thinking about using it for flexible, wearable and low-cost electronics. For example, “Could we make graphene at scales large enough for glucose sensors?” asked Suprem Das, an Iowa State postdoctoral research associate in mechanical engineering and an associate of the U.S. Department of Energy's Ames Laboratory.

But there were problems with the existing technology. Once printed, the graphene had to be treated to improve electrical conductivity and device performance. That usually meant high temperatures or chemicals – both could degrade flexible or disposable printing surfaces such as plastic films or even paper.

Das and Claussen came up with the idea of using lasers to treat the graphene. Claussen, an Iowa State assistant professor of mechanical engineering and an Ames Laboratory associate, worked with Gary Cheng, an associate professor at Purdue University's School of Industrial Engineering, to develop and test the idea.

And it worked: They found treating inkjet-printed, multi-layer graphene electric circuits and electrodes with a pulsed-laser process improves electrical conductivity without damaging paper, polymers or other fragile printing surfaces.

“This creates a way to commercialize and scale-up the manufacturing of graphene,” Claussen said.

The findings are featured on the front cover of the journal Nanoscale's issue 35. Claussen and Cheng are lead authors and Das is first author. Additional Iowa State co-authors are Allison Cargill, John Hondred and Shaowei Ding, graduate students in mechanical engineering. Additional Purdue co-authors are Qiong Nian and Mojib Saei, graduate students in industrial engineering.

Two major grants are supporting the project and related research: a three-year grant from the National Institute of Food and Agriculture, U.S. Department of Agriculture, under award number 11901762 and a three-year grant from the Roy J. Carver Charitable Trust. Iowa State's College of Engineering and department of mechanical engineering are also supporting the research.

The Iowa State Research Foundation Inc. has filed for a patent on the technology.

“The breakthrough of this project is transforming the inkjet-printed graphene into a conductive material capable of being used in new applications,” Claussen said.

Those applications could include sensors with biological applications, energy storage systems, electrical conducting components and even paper-based electronics.

To make all that possible, the engineers developed computer-controlled laser technology that selectively irradiates inkjet-printed graphene oxide. The treatment removes ink binders and reduces graphene oxide to graphene – physically stitching together millions of tiny graphene flakes. The process makes electrical conductivity more than a thousand times better.

“The laser works with a rapid pulse of high-energy photons that do not destroy the graphene or the substrate,” Das said. “They heat locally. They bombard locally. They process locally.”

That localized, laser processing also changes the shape and structure of the printed graphene from a flat surface to one with raised, 3-D nanostructures. The engineers say the 3-D structures are like tiny petals rising from the surface. The rough and ridged structure increases the electrochemical reactivity of the graphene, making it useful for chemical and biological sensors.

All of that, according to Claussen's team of nanoengineers, could move graphene to commercial applications.

“This work paves the way for not only paper-based electronics with graphene circuits,” the researchers wrote in their paper, “it enables the creation of low-cost and disposable graphene-based electrochemical electrodes for myriad applications including sensors, biosensors, fuel cells and (medical) devices.”

###

Read the paper: “3D nanostructured inkjet printed graphene via UV-pulsed laser irradiation enables paper-based electronics and electrochemical devices,” the front cover of the journal Nanoscale, issue 35.

Media Contact

Jonathan Claussen
jcclauss@iastate.edu
515-294-4690

 @IowaStateUNews

http://www.iastate.edu 

Media Contact

Jonathan Claussen EurekAlert!

All latest news from the category: Power and Electrical Engineering

This topic covers issues related to energy generation, conversion, transportation and consumption and how the industry is addressing the challenge of energy efficiency in general.

innovations-report provides in-depth and informative reports and articles on subjects ranging from wind energy, fuel cell technology, solar energy, geothermal energy, petroleum, gas, nuclear engineering, alternative energy and energy efficiency to fusion, hydrogen and superconductor technologies.

Back to home

Comments (0)

Write a comment

Newest articles

Lighting up the future

New multidisciplinary research from the University of St Andrews could lead to more efficient televisions, computer screens and lighting. Researchers at the Organic Semiconductor Centre in the School of Physics and…

Researchers crack sugarcane’s complex genetic code

Sweet success: Scientists created a highly accurate reference genome for one of the most important modern crops and found a rare example of how genes confer disease resistance in plants….

Evolution of the most powerful ocean current on Earth

The Antarctic Circumpolar Current plays an important part in global overturning circulation, the exchange of heat and CO2 between the ocean and atmosphere, and the stability of Antarctica’s ice sheets….

Partners & Sponsors