New battery technology from the University of Michigan should be able to prevent the kind of fires that grounded Boeing 787 Dreamliners in 2013.
The innovation is an advanced barrier between the electrodes in a lithium-ion battery.
Made with nanofibers extracted from Kevlar, the tough material in bulletproof vests, the barrier stifles the growth of metal tendrils that can become unwanted pathways for electrical current.
A U-M team of researchers also founded Ann Arbor-based Elegus Technologies to bring this research from the lab to market. Mass production is expected to begin in the fourth quarter 2016.
"Unlike other ultra strong materials such as carbon nanotubes, Kevlar is an insulator," said Nicholas Kotov, the Joseph B. and Florence V. Cejka Professor of Engineering. "This property is perfect for separators that need to prevent shorting between two electrodes."
Lithium-ion batteries work by shuttling lithium ions from one electrode to the other. This creates a charge imbalance, and since electrons can't go through the membrane between the electrodes, they go through a circuit instead and do something useful on the way.
But if the holes in the membrane are too big, the lithium atoms can build themselves into fern-like structures, called dendrites, which eventually poke through the membrane. If they reach the other electrode, the electrons have a path within the battery, shorting out the circuit. This is how the battery fires on the Boeing 787 are thought to have started.
"The fern shape is particularly difficult to stop because of its nanoscale tip," said Siu On Tung, a graduate student in Kotov's lab, as well as chief technology officer at Elegus. "It was very important that the fibers formed smaller pores than the tip size."
While the widths of pores in other membranes are a few hundred nanometers, or a few hundred-thousandths of a centimeter, the pores in the membrane developed at U-M are 15-to-20 nanometers across. They are large enough to let individual lithium ions pass, but small enough to block the 20-to-50-nanometer tips of the fern-structures.
The researchers made the membrane by layering the fibers on top of each other in thin sheets. This method keeps the chain-like molecules in the plastic stretched out, which is important for good lithium-ion conductivity between the electrodes, Tung said.
"The special feature of this material is we can make it very thin, so we can get more energy into the same battery cell size, or we can shrink the cell size," said Dan VanderLey, an engineer who helped found Elegus through U-M's Master of Entrepreneurship program. "We've seen a lot of interest from people looking to make thinner products."
Thirty companies have requested samples of the material.
Kevlar's heat resistance could also lead to safer batteries as the membrane stands a better chance of surviving a fire than most membranes currently in use.
While the team is satisfied with the membrane's ability to block the lithium dendrites, they are currently looking for ways to improve the flow of loose lithium ions so that batteries can charge and release their energy more quickly.
The study, "A dendrite-suppressing solid ion conductor from aramid nanofibers," will appear online Jan. 27 in Nature Communications.
The research was funded primarily by the National Science Foundation under its Chemical, Bioengineering, Environmental and Transport Systems and its Innovation Corp. Partial funding also came from Office of Naval Research and Air Force Office Scientific Research. Kotov is a professor of chemical engineering, biomedical engineering, materials science and engineering and macromolecular science and engineering.
Nicole Casal Moore, 734-647-7087, firstname.lastname@example.org
Nicole Casal Moore | newswise
ISFH-CalTeC is “designated test centre” for the confirmation of solar cell world records
16.01.2018 | Institut für Solarenergieforschung GmbH
A water-based, rechargeable battery
09.01.2018 | Empa - Eidgenössische Materialprüfungs- und Forschungsanstalt
What enables electrons to be transferred swiftly, for example during photosynthesis? An interdisciplinary team of researchers has worked out the details of how...
For the first time, scientists have precisely measured the effective electrical charge of a single molecule in solution. This fundamental insight of an SNSF Professor could also pave the way for future medical diagnostics.
Electrical charge is one of the key properties that allows molecules to interact. Life itself depends on this phenomenon: many biological processes involve...
At the JEC World Composite Show in Paris in March 2018, the Fraunhofer Institute for Laser Technology ILT will be focusing on the latest trends and innovations in laser machining of composites. Among other things, researchers at the booth shared with the Aachen Center for Integrative Lightweight Production (AZL) will demonstrate how lasers can be used for joining, structuring, cutting and drilling composite materials.
No other industry has attracted as much public attention to composite materials as the automotive industry, which along with the aerospace industry is a driver...
Scientists at Tokyo Institute of Technology (Tokyo Tech) and Tohoku University have developed high-quality GFO epitaxial films and systematically investigated their ferroelectric and ferromagnetic properties. They also demonstrated the room-temperature magnetocapacitance effects of these GFO thin films.
Multiferroic materials show magnetically driven ferroelectricity. They are attracting increasing attention because of their fascinating properties such as...
The oceans are the largest global heat reservoir. As a result of man-made global warming, the temperature in the global climate system increases; around 90% of...
08.01.2018 | Event News
11.12.2017 | Event News
08.12.2017 | Event News
17.01.2018 | Ecology, The Environment and Conservation
17.01.2018 | Physics and Astronomy
17.01.2018 | Awards Funding