Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

“Energy Efficiency Award“: The ZF Group honours EMAG commitment

30.10.2012
According to the “Future Panel“ of the IW – the Institut der deutschen Wirtschaft (Institute for German Economic Research) – the subject of energy efficiency is gaining ever greater importance in the metalworking industry. The panel suggests that over 60 percent of the companies interviewed are hoping for “an impetus for innovation“. EMAG is an initiator of such innovations. Its experts develop machine tools and production processes that consume noticeably less energy. This has now also been confirmed by the recent contest for the “Energy Efficiency Award“ of the ZF Group: EMAG’s contribution has been honoured as one of the top five.

From most efficient manufacturing technology to economical design and construction, the machine builders at EMAG have shown their combined, in-depth know-how and experience in one of the most important fields of industrial development, to compete for the “Energy Efficiency Award” from ZF.


Dr Guido Hegener, Managing Director
EMAG Salach Maschinenfabrik GmbH


Award-winning – the VL 2 from EMAG is one of the most energy efficient machines in the world.

The result has convinced the jury at ZF: EMAG’s competition entry under the heading “Energy-efficient Production Machines“ has been honoured as one of the “Top 5 Projects“. In fact, in this particular sector EMAG was the only machine builder so honoured. In the run-up to the competition, and as part of its “Year of Energy“, ZF wrote to approximately 600 of its suppliers, inviting them to participate in the competition.

From 30 eligible entries, the specialists in driveline and chassis technology picked the top five. These five companies were invited to present their particular approach to efficiency on the 13th of September at ZF, Saarbrücken.

EMAG has been focusing on the subject for years

“We are very pleased to have received this award“, declared Dr Guido Hegener, Managing Director of EMAG Salach, Maschinenfabrik GmbH. “It is an incentive for us to continue on the chosen path. Our focus has been on energy efficiency for years.“ During his presentation Herr Hegener pointed out the various development highlights at EMAG:

• The intention to replace less economical processes, such as the classic grinding process, with more energy-efficient manufacturing methods, such as scroll-free turning or hard turning, the energy requirement of which is up to 90 percent less. “Cycle times for these processes are noticeably shorter and the runtime of auxiliary equipment is much reduced. This brings massive energy savings“, explained Herr Hegener.

• On the other hand, EMAG engineers are breaking new ground in the design of manufacturing systems. Within the framework of a collaborative research project, this led to the development of a software package that allows for the energy consumption of machine components and complete systems to be determined already at the development stage, on the computer.

“We have established how much energy each component consumes and where the biggest potential for savings lies“, explained Wolfgang Rummel, Head of Control Technology Development and Design at EMAG Salach Maschinenfabrik GmbH. He also made reference to the concrete measures taken: EMAG includes the most efficient components already in their standard machine design – for instance hydraulic packs of greater efficiency, low-wattage valves and intelligent auto-standby circuitry.

At the end of his competition presentation Director Dr Hegener introduced a new overall objective: the development of the “sustainable factory“. He suggested that in future the production – together with the building in which it is situated and its technological contents – is evaluated as a single entity. In conclusion, he expresses his belief that the measures taken to reclaim and recycle energy can lead to a potential saving of another max 40 percent.

Contact for press and publishers
Oliver Hagenlocher
EMAG Gruppen-Vertriebs- und Service GmbH
Austraße 24
D-73084 Salach
Fon: +49(0)7162/17-267
Fax: +49(0)7162/17-199
e-mail:communications@emag.com

Oliver Hagenlocher | EMAG
Further information:
http://www.emag.com

More articles from Awards Funding:

nachricht Muscle Growth in the Computer: International Team Wants to Unravel the Formation of Myofibrils
13.06.2018 | Technische Universität Dresden

nachricht Innovation Award of the United Nations Environment Programme for PhD Student from ZMT
22.03.2018 | Leibniz-Zentrum für Marine Tropenforschung (ZMT)

All articles from Awards Funding >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: AchemAsia 2019 will take place in Shanghai

Moving into its fourth decade, AchemAsia is setting out for new horizons: The International Expo and Innovation Forum for Sustainable Chemical Production will take place from 21-23 May 2019 in Shanghai, China. With an updated event profile, the eleventh edition focusses on topics that are especially relevant for the Chinese process industry, putting a strong emphasis on sustainability and innovation.

Founded in 1989 as a spin-off of ACHEMA to cater to the needs of China’s then developing industry, AchemAsia has since grown into a platform where the latest...

Im Focus: First real-time test of Li-Fi utilization for the industrial Internet of Things

The BMBF-funded OWICELLS project was successfully completed with a final presentation at the BMW plant in Munich. The presentation demonstrated a Li-Fi communication with a mobile robot, while the robot carried out usual production processes (welding, moving and testing parts) in a 5x5m² production cell. The robust, optical wireless transmission is based on spatial diversity; in other words, data is sent and received simultaneously by several LEDs and several photodiodes. The system can transmit data at more than 100 Mbit/s and five milliseconds latency.

Modern production technologies in the automobile industry must become more flexible in order to fulfil individual customer requirements.

Im Focus: Sharp images with flexible fibers

An international team of scientists has discovered a new way to transfer image information through multimodal fibers with almost no distortion - even if the fiber is bent. The results of the study, to which scientist from the Leibniz-Institute of Photonic Technology Jena (Leibniz IPHT) contributed, were published on 6thJune in the highly-cited journal Physical Review Letters.

Endoscopes allow doctors to see into a patient’s body like through a keyhole. Typically, the images are transmitted via a bundle of several hundreds of optical...

Im Focus: Photoexcited graphene puzzle solved

A boost for graphene-based light detectors

Light detection and control lies at the heart of many modern device applications, such as smartphone cameras. Using graphene as a light-sensitive material for...

Im Focus: Water is not the same as water

Water molecules exist in two different forms with almost identical physical properties. For the first time, researchers have succeeded in separating the two forms to show that they can exhibit different chemical reactivities. These results were reported by researchers from the University of Basel and their colleagues in Hamburg in the scientific journal Nature Communications.

From a chemical perspective, water is a molecule in which a single oxygen atom is linked to two hydrogen atoms. It is less well known that water exists in two...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

Munich conference on asteroid detection, tracking and defense

13.06.2018 | Event News

2nd International Baltic Earth Conference in Denmark: “The Baltic Sea region in Transition”

08.06.2018 | Event News

ISEKI_Food 2018: Conference with Holistic View of Food Production

05.06.2018 | Event News

 
Latest News

A sprinkle of platinum nanoparticles onto graphene makes brain probes more sensitive

15.06.2018 | Materials Sciences

100 % Organic Farming in Bhutan – a Realistic Target?

15.06.2018 | Ecology, The Environment and Conservation

Perovskite-silicon solar cell research collaboration hits 25.2% efficiency

15.06.2018 | Power and Electrical Engineering

VideoLinks
Science & Research
Overview of more VideoLinks >>>