Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Johnson Controls introduces innovative production process for lightweight door panels made of natural fibers

22.05.2012
Intelligent solutions for interior, seating structure and electronics save weight and increase quality and comfort

Johnson Controls, a global leader in automotive seating, interiors and electronics, is providing a series of innovative door panels, seat structures and instrument clusters for the new BMW 3 Series.


Source: Johnson Controls Automotive Experience

The door panels are made using a combination of natural fibers and plastic that are 20 percent lighter than conventional components. The seat structures for the driver's seat save three to four kilograms depending on the model. The instrument cluster features an Automotive Pixel Link (APIX*) high-speed, point-to-point connection.

"With our innovative products, we are helping BMW make the new 3 Series comfortable and sustainable. We offer high-quality, lighter weight components that reduce fuel consumption," said Beda Bolzenius, president of Johnson Controls Automotive Experience. "We also use renewable and environmentally-sound raw materials in the interior components."

The non-visible door panel elements for the new BMW 3 Series sedan and sports wagon models are largely made of wood fiber. The natural fiber carrier is directly molded with plastic. This innovative production method makes the door panel considerably lighter. A state- of-the-art process known as groove lamination is used to apply the fabric or leather trim on the door panel. This process involves the trim being joined in recesses, eliminating the need for an additional component and further reducing weight.

Four special features characterize the seat structure of the new BMW 3 Series. The use of high-strength steel means it is both stable and lightweight. The low seat back pivot point makes the seat particularly comfortable as it snugly fits the occupant's back. The structure also offers a very finely graduated recliner to ensure the best sitting position. Adjusting motors using four-pole technology, in some cases with rare-earth magnets that have a stronger magnetic field than conventional ferrite magnets, are used in the electrically adjustable seats.

This means they need a smaller installation space and are approximately 200 grams lighter. With up to four motors per seat, this also enables a significant weight reduction. The seat structures are modular in design. They are available with four and eight-way functionality for four and five-door models. There is also a version with an easy-entry function for two-door models.

The basic instrument cluster for the new BMW 3 Series has day and night design and not only offers high-quality analog displays and LED pilot lights but also a 2.7-inch TFT display. The instrument cluster features a bidirectional APIX* high-speed point-to-point connection that facilitates robust image and control data transmission using just one interface. This technology is used in displays and stepper motors on the design circuit board to communicate with the electronics on the PCB (printed circuit board) behind it. Data are transferred at 250 megabits per second, with the APIX technology facilitating up to 3 gigabits per second. Johnson Controls has engineered new solutions with respect to software and electromagnetic compatibility for the use of APIX.

Digital images are available online from www.johnsoncontrols.co.uk/press.

About Johnson Controls

Johnson Controls is a global diversified technology and industrial leader serving customers in more than 150 countries. Our 162,000 employees create quality products, services and solutions to optimize energy and operational efficiencies of buildings; lead-acid automotive batteries and advanced batteries for hybrid and electric vehicles; and interior systems for automobiles. Our commitment to sustainability dates back to our roots in 1885, with the invention of the first electric room thermostat. Through our growth strategies and by increasing market share we are committed to delivering value to shareholders and making our customers successful.

About Johnson Controls Automotive Experience

Johnson Controls is a global leader in automotive seating, overhead systems, door and instrument panels, and interior electronics. We support all major automakers in the differentiation of their vehicles through our products, technologies and advanced manufacturing capabilities. With 240 locations worldwide, we are where our customers need us to be. Consumers have enjoyed the comfort and style of our products, from single components to complete interiors. With our global capability we supply approximately 50 million cars per year.

*APIX is a registered trademark of Inova Semiconductors

Please do not hesitate to contact us if you would like more
information:
Johnson Controls GmbH
Automotive Experience
Industriestraße 20-30
51399 Burscheid Germany
Ulrich Andree
Tel.: +49 2174 65-4343
Fax: +49 2174 65-3219
E-mail: ulrich.andree@jci.com

Ulrich Andree | Johnson Controls
Further information:
http://www.johnsoncontrols.co.uk

Further reports about: APIX AUTOmotive Experience Johnson Controls electric vehicle raw material

More articles from Automotive Engineering:

nachricht Newly developed diamond transistor expected to reduce energy consumption in automobiles
20.02.2015 | Waseda University

nachricht First series production vehicle with software control
19.12.2014 | Siemens AG

All articles from Automotive Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Astronomers reveal supermassive black hole's intense magnetic field

Astronomers from Chalmers University of Technology have used the giant telescope Alma to reveal an extremely powerful magnetic field very close to a supermassive black hole in a distant galaxy

Astronomers from Chalmers University of Technology have used the giant telescope Alma to reveal an extremely powerful magnetic field very close to a...

Im Focus: A “pin ball machine” for atoms and photons

A team of physicists from MPQ, Caltech, and ICFO proposes the combination of nano-photonics with ultracold atoms for simulating quantum many-body systems and creating new states of matter.

Ultracold atoms in the so-called optical lattices, that are generated by crosswise superposition of laser beams, have been proven to be one of the most...

Im Focus: UV light robot to clean hospital rooms could help stop spread of 'superbugs'

Can a robot clean a hospital room just as well as a person?

According to new research out of the Texas A&M Health Science Center College of Medicine, that is indeed the case. Chetan Jinadatha, M.D., M.P.H., assistant...

Im Focus: Graphene pushes the speed limit of light-to-electricity conversion

Researchers from ICFO, MIT and UC Riverside have been able to develop a graphene-based photodetector capable of converting absorbed light into an electrical voltage at ultrafast timescales

The efficient conversion of light into electricity plays a crucial role in many technologies, ranging from cameras to solar cells.

Im Focus: Study shows novel pattern of electrical charge movement through DNA

Electrical charges not only move through wires, they also travel along lengths of DNA, the molecule of life. The property is known as charge transport.

In a new study appearing in the journal Nature Chemistry, authors, Limin Xiang, Julio Palma, Christopher Bruot and others at Arizona State University's...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

HHL's Entrepreneurship Conference on FinTech

13.04.2015 | Event News

World Conference On Regenerative Medicine 2015: Registration And Abstract Submission Now Open

25.03.2015 | Event News

University presidents from all over the world meet in Hamburg

19.03.2015 | Event News

 
Latest News

Engineer Improves Rechargeable Batteries with MoS2 Nano 'Sandwich'

17.04.2015 | Power and Electrical Engineering

Comparing Climate Models to Real World Shows Differences in Precipitation Intensity

17.04.2015 | Earth Sciences

A blueprint for clearing the skies of space debris

17.04.2015 | Physics and Astronomy

VideoLinks
B2B-VideoLinks
More VideoLinks >>>