Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Supersonic Spray Delivers High Quality Graphene Layer

30.05.2014

A simple, inexpensive spray method that deposits a graphene film can heal manufacturing defects and produce a high quality graphene layer on a range of substrates, report researchers at the University of Illinois at Chicago and Korea University.

Their study is available online in the journal Advanced Functional Materials.


Photo credit: Suman Sinha-Ray

Using a supersonic spray, graphene flakes with deformed pentagonal and heptagonal structures stretch on impact and spring into a perfect hexagonal graphene lattice. This opens the way to scale up from the microscopic to large scale applications.

Graphene, a two-dimensional wonder-material composed of a single layer of carbon atoms, is strong, transparent, and an excellent conductor of electricity. It has potential in a wide range of applications, such as reinforcing and lending electrical properties to plastics; creating denser and faster integrated circuits; and building better touch screens.

Although the potential uses for graphene seem limitless, there has been no easy way to scale up from microscopic to large-scale applications without introducing defects, says Alexander Yarin, UIC professor of mechanical and industrial engineering and co-principal investigator on the study.

“Normally, graphene is produced in small flakes, and even these small flakes have defects,” Yarin said. Worse, when you try to deposit them onto a large-scale area, defects increase, and graphene’s useful properties — its “magic” — are lost, he said.

Yarin first turned to solving how to deposit graphene flakes to form a consistent layer without any clumps or spaces. He went to Sam S. Yoon, professor of mechanical engineering at Korea University and co-principal investigator on the study.

Yoon had been working with a unique kinetic spray deposition system that exploits the supersonic acceleration of droplets through a Laval nozzle. Although Yoon was working with different materials, Yarin believed his method might be used to deposit graphene flakes into a smooth layer.

Their supersonic spray system produces very small droplets of graphene suspension, which disperse evenly, evaporate rapidly, and reduce the tendency of the graphene flakes to aggregate.

But to the researchers' surprise, defects inherent in the flakes themselves disappeared, as a by-product of the spray method. The result was a higher quality graphene layer, as found in the analysis by another collaborator, Suman Sinha-Ray, senior researcher at United States Gypsum and UIC adjunct professor of mechanical and industrial engineering.

The researchers demonstrated that the energy of the impact stretches the graphene and restructures the arrangement of its carbon atoms into the perfect hexagons of flawless graphene.

“Imagine something like Silly Putty hitting a wall — it stretches out and spreads smoothly,” said Yarin. “That’s what we believe happens with these graphene flakes. They hit with enormous kinetic energy, and stretch in all directions.

"We’re tapping into graphene’s plasticity — it’s actually restructuring.”

Other attempts to produce graphene without defects or to remove flaws after manufacture have proved difficult and prohibitively expensive, Yarin said.

The new method of deposition, which allows graphene to "heal" its defects during application, is simple, inexpensive, and can be performed on any substrate with no need for post-treatment, he said.

Yarin and his Korean colleagues hope to continue their successful collaboration and foster the development of industrial-scale applications of graphene.

Jung-Jae Park, Jung-Gun Lee and You-Hong Cha of Korea University; Sang-Hoon Bae and Jong-Hyun Ahn of Yonsei University; and Yong Chae Jung and Soo Min Kim of the Korea Institute of Science and Technology are co-authors on the paper.

Initial support for the collaboration between Yarin’s group at UIC and Yoon’s group at Korean University was provided by the Office of International Affairs Nuveen International Development Fund at UIC and by Korea University.

Jeanne Galatzer-Levy | newswise
Further information:
http://www.uic.edu

Further reports about: Quality Spray Supersonic UIC defects deposit droplets flakes graphene kinetic

More articles from Materials Sciences:

nachricht Lowering the Heat Makes New Materials Possible While Saving Energy
26.09.2016 | Penn State Materials Research Institute

nachricht Scientists Find Twisting 3-D Raceway for Electrons in Nanoscale Crystal Slices
26.09.2016 | Lawrence Berkeley National Laboratory

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: OLED microdisplays in data glasses for improved human-machine interaction

The Fraunhofer Institute for Organic Electronics, Electron Beam and Plasma Technology FEP has been developing various applications for OLED microdisplays based on organic semiconductors. By integrating the capabilities of an image sensor directly into the microdisplay, eye movements can be recorded by the smart glasses and utilized for guidance and control functions, as one example. The new design will be debuted at Augmented World Expo Europe (AWE) in Berlin at Booth B25, October 18th – 19th.

“Augmented-reality” and “wearables” have become terms we encounter almost daily. Both can make daily life a little simpler and provide valuable assistance for...

Im Focus: Artificial Intelligence Helps in the Discovery of New Materials

With the help of artificial intelligence, chemists from the University of Basel in Switzerland have computed the characteristics of about two million crystals made up of four chemical elements. The researchers were able to identify 90 previously unknown thermodynamically stable crystals that can be regarded as new materials. They report on their findings in the scientific journal Physical Review Letters.

Elpasolite is a glassy, transparent, shiny and soft mineral with a cubic crystal structure. First discovered in El Paso County (Colorado, USA), it can also be...

Im Focus: Complex hardmetal tools out of the 3D printer

For the first time, Fraunhofer IKTS shows additively manufactured hardmetal tools at WorldPM 2016 in Hamburg. Mechanical, chemical as well as a high heat resistance and extreme hardness are required from tools that are used in mechanical and automotive engineering or in plastics and building materials industry. Researchers at the Fraunhofer Institute for Ceramic Technologies and Systems IKTS in Dresden managed the production of complex hardmetal tools via 3D printing in a quality that are in no way inferior to conventionally produced high-performance tools.

Fraunhofer IKTS counts decades of proven expertise in the development of hardmetals. To date, reliable cutting, drilling, pressing and stamping tools made of...

Im Focus: Launch of New Industry Working Group for Process Control in Laser Material Processing

At AKL’16, the International Laser Technology Congress held in May this year, interest in the topic of process control was greater than expected. Appropriately, the event was also used to launch the Industry Working Group for Process Control in Laser Material Processing. The group provides a forum for representatives from industry and research to initiate pre-competitive projects and discuss issues such as standards, potential cost savings and feasibility.

In the age of industry 4.0, laser technology is firmly established within manufacturing. A wide variety of laser techniques – from USP ablation and additive...

Im Focus: New laser joining technologies at ‘K 2016’ trade fair

Every three years, the plastics industry gathers at K, the international trade fair for plastics and rubber in Düsseldorf. The Fraunhofer Institute for Laser Technology ILT will also be attending again and presenting many innovative technologies, such as for joining plastics and metals using ultrashort pulse lasers. From October 19 to 26, you can find the Fraunhofer ILT at the joint Fraunhofer booth SC01 in Hall 7.

K is the world’s largest trade fair for the plastics and rubber industry. As in previous years, the organizers are expecting 3,000 exhibitors and more than...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Experts from industry and academia discuss the future mobile telecommunications standard 5G

23.09.2016 | Event News

ICPE in Graz for the seventh time

20.09.2016 | Event News

Using mathematical models to understand our brain

16.09.2016 | Event News

 
Latest News

Stronger turbine blades with molybdenum silicides

26.09.2016 | Materials Sciences

Scientists Find Twisting 3-D Raceway for Electrons in Nanoscale Crystal Slices

26.09.2016 | Materials Sciences

Lowering the Heat Makes New Materials Possible While Saving Energy

26.09.2016 | Materials Sciences

VideoLinks
B2B-VideoLinks
More VideoLinks >>>