Brookhaven Lab scientists discover a way to create billionth-of-a-meter structures that snap together in complex patterns with unprecedented efficiency
To continue advancing, next-generation electronic devices must fully exploit the nanoscale, where materials span just billionths of a meter. But balancing complexity, precision, and manufacturing scalability on such fantastically small scales is inevitably difficult. Fortunately, some nanomaterials can be coaxed into snapping themselves into desired formations-a process called self-assembly.
Brookhaven National Laboratory Center for Functional Nanomaterials researchers Gwen Wright and Aaron Stein are at the electron beam lithography writer in the CFN cleanroom.
Credit: Brookhaven National Laboratory
Scientists at the U.S. Department of Energy's (DOE) Brookhaven National Laboratory have just developed a way to direct the self-assembly of multiple molecular patterns within a single material, producing new nanoscale architectures. The results were published in the journal Nature Communications.
"This is a significant conceptual leap in self-assembly," said Brookhaven Lab physicist Aaron Stein, lead author on the study. "In the past, we were limited to a single emergent pattern, but this technique breaks that barrier with relative ease. This is significant for basic research, certainly, but it could also change the way we design and manufacture electronics."
Microchips, for example, use meticulously patterned templates to produce the nanoscale structures that process and store information. Through self-assembly, however, these structures can spontaneously form without that exhaustive preliminary patterning. And now, self-assembly can generate multiple distinct patterns-greatly increasing the complexity of nanostructures that can be formed in a single step.
"This technique fits quite easily into existing microchip fabrication workflows," said study coauthor Kevin Yager, also a Brookhaven physicist. "It's exciting to make a fundamental discovery that could one day find its way into our computers."
The experimental work was conducted entirely at Brookhaven Lab's Center for Functional Nanomaterials (CFN), a DOE Office of Science User Facility, leveraging in-house expertise and instrumentation.
Cooking up organized complexity
The collaboration used block copolymers-chains of two distinct molecules linked together-because of their intrinsic ability to self-assemble.
"As powerful as self-assembly is, we suspected that guiding the process would enhance it to create truly 'responsive' self-assembly," said study coauthor Greg Doerk of Brookhaven. "That's exactly where we pushed it."
To guide self-assembly, scientists create precise but simple substrate templates. Using a method called electron beam lithography-Stein's specialty-they etch patterns thousands of times thinner than a human hair on the template surface. They then add a solution containing a set of block copolymers onto the template, spin the substrate to create a thin coating, and "bake" it all in an oven to kick the molecules into formation. Thermal energy drives interaction between the block copolymers and the template, setting the final configuration-in this instance, parallel lines or dots in a grid.
"In conventional self-assembly, the final nanostructures follow the template's guiding lines, but are of a single pattern type," Stein said. "But that all just changed."
Lines and dots, living together
The collaboration had previously discovered that mixing together different block copolymers allowed multiple, co-existing line and dot nanostructures to form.
"We had discovered an exciting phenomenon, but couldn't select which morphology would emerge," Yager said. But then the team found that tweaking the substrate changed the structures that emerged. By simply adjusting the spacing and thickness of the lithographic line patterns-easy to fabricate using modern tools-the self-assembling blocks can be locally converted into ultra-thin lines, or high-density arrays of nano-dots.
"We realized that combining our self-assembling materials with nanofabricated guides gave us that elusive control. And, of course, these new geometries are achieved on an incredibly small scale," said Yager.
"In essence," said Stein, "we've created 'smart' templates for nanomaterial self-assembly. How far we can push the technique remains to be seen, but it opens some very promising pathways."
Gwen Wright, another CFN coauthor, added, "Many nano-fabrication labs should be able to do this tomorrow with their in-house tools-the trick was discovering it was even possible."
The scientists plan to increase the sophistication of the process, using more complex materials in order to move toward more device-like architectures.
"The ongoing and open collaboration within the CFN made this possible," said Charles Black, director of the CFN. "We had experts in self-assembly, electron beam lithography, and even electron microscopy to characterize the materials, all under one roof, all pushing the limits of nanoscience."
This work was funded by the DOE Office of Science.
Brookhaven National Laboratory is supported by the Office of Science of the U.S. Department of Energy. The Office of Science is the single largest supporter of basic research in the physical sciences in the United States, and is working to address some of the most pressing challenges of our time. For more information, please visit science.energy.gov.
One of ten national laboratories overseen and primarily funded by the Office of Science of the U.S. Department of Energy (DOE), Brookhaven National Laboratory conducts research in the physical, biomedical, and environmental sciences, as well as in energy technologies and national security. Brookhaven Lab also builds and operates major scientific facilities available to university, industry and government researchers. Brookhaven is operated and managed for DOE's Office of Science by Brookhaven Science Associates, a limited-liability company founded by the Research Foundation for the State University of New York on behalf of Stony Brook University, the largest academic user of Laboratory facilities, and Battelle, a nonprofit applied science and technology organization.
Karen McNulty Walsh | EurekAlert!
Spin current detection in quantum materials unlocks potential for alternative electronics
16.10.2017 | DOE/Oak Ridge National Laboratory
Missing atoms in a forgotten crystal bring luminescence
11.10.2017 | King Abdullah University of Science & Technology (KAUST)
Material defects in end products can quickly result in failures in many areas of industry, and have a massive impact on the safe use of their products. This is why, in the field of quality assurance, intelligent, nondestructive sensor systems play a key role. They allow testing components and parts in a rapid and cost-efficient manner without destroying the actual product or changing its surface. Experts from the Fraunhofer IZFP in Saarbrücken will be presenting two exhibits at the Blechexpo in Stuttgart from 7–10 November 2017 that allow fast, reliable, and automated characterization of materials and detection of defects (Hall 5, Booth 5306).
When quality testing uses time-consuming destructive test methods, it can result in enormous costs due to damaging or destroying the products. And given that...
Using a new cooling technique MPQ scientists succeed at observing collisions in a dense beam of cold and slow dipolar molecules.
How do chemical reactions proceed at extremely low temperatures? The answer requires the investigation of molecular samples that are cold, dense, and slow at...
Scientists from the Max Planck Institute of Quantum Optics, using high precision laser spectroscopy of atomic hydrogen, confirm the surprisingly small value of the proton radius determined from muonic hydrogen.
It was one of the breakthroughs of the year 2010: Laser spectroscopy of muonic hydrogen resulted in a value for the proton charge radius that was significantly...
It's possible to produce hydrogen to power fuel cells by extracting the gas from seawater, but the electricity required to do it makes the process costly. UCF...
Mercury, our smallest planetary neighbor, has very little to call an atmosphere, but it does have a strange weather pattern: morning micro-meteor showers.
Recent modeling along with previously published results from NASA's MESSENGER spacecraft -- short for Mercury Surface, Space Environment, Geochemistry and...
17.10.2017 | Event News
10.10.2017 | Event News
10.10.2017 | Event News
17.10.2017 | Event News
17.10.2017 | Physics and Astronomy
16.10.2017 | Physics and Astronomy