Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Rice's 'antenna-reactor' catalysts offer best of both worlds

19.07.2016

Technology marries light-harvesting nanoantennas to high-reaction-rate catalysts

In a find that could transform some of the world's most energy-intensive manufacturing processes, researchers at Rice University's Laboratory for Nanophotonics have unveiled a new method for uniting light-capturing photonic nanomaterials and high-efficiency metal catalysts.


A composite image shows a scanning transmission electron microscope view of an antenna-reactor catalyst particle (top left) along with electron energy loss spectroscopy maps that depict the spatial distribution of individual plasmon modes around the palladium islands. These plasmon modes are responsible for capturing light energy and transferring it to the catalyst particles.

Credit: D. Swearer/Rice University

Each year, chemical producers spend billions of dollars on metal catalysts, materials that spur or speed up chemical reactions. Catalysts are used to produce trillions of dollars worth of chemical products. Unfortunately, most catalysts only work at high temperatures or high pressure or both. For example, the U.S. Energy Information Agency estimated that in 2010, just one segment of the U.S. chemical industry, plastic resin production, used almost 1 quadrillion British thermal units of energy, about the same amount of energy contained in 8 billion gallons of gasoline.

Nanotechnology researchers have long been interested in capturing some of the worldwide catalysis market with energy-efficient photonic materials, metallic materials that are tailor-made with atomic precision to harvest energy from sunlight. Unfortunately, the best nanomaterials for harvesting light -- gold, silver and aluminum -- aren't very good catalysts, and the best catalysts -- palladium, platinum and rhodium -- are poor at capturing solar energy.

The new catalyst, which is described in a study this week in the Proceedings of the National Academy of Sciences, is the latest innovation from LANP, a multidisciplinary, multi-investigator research group headed by photonics pioneer Naomi Halas. Halas, who also directs Rice's Smalley-Curl Institute, said a number of studies in recent years have shown that light-activated "plasmonic" nanoparticles can be used to increase the amount of light absorbed by adjacent dark nanoparticles. Plasmons are waves of electrons that slosh like a fluid across the surface of tiny metallic nanoparticles. Depending upon the frequency of their sloshing, these plasmonic waves can interact with and harvest the energy from passing light.

In summer 2015, Halas and study co-author Peter Nordlander designed an experiment to test whether a plasmonic antenna could be attached to a catalytic reactor particle. Graduate student Dayne Swearer worked with them, Rice materials scientist Emilie Ringe and others at Rice and Princeton University to produce, test and analyze the performance of the "antenna-reactor" design.

Swearer began by synthesizing 100-nanometer-diameter aluminum crystals that, once exposed to air, develop a thin 2- to 4-nanometer-thick coating of aluminum oxide. The oxidized particles were then treated with a palladium salt to initiate a reaction that resulted in small islands of palladium metal forming on the surface of the oxidized particles. The unoxidized aluminum core serves as the plasmonic antenna and the palladium islands as the catalytic reactors.

Swearer said the chemical industry already uses aluminum oxide materials that are dotted with palladium islands to catalyze reactions, but the palladium in those materials must be heated to high temperatures to become an efficient catalyst.

"You need to add energy to improve the catalytic efficiency," he said. "Our catalysts also need energy, but they draw it directly from light and require no additional heating."

One example of a process where the new antenna-reactor catalysts could be used is for reacting acetylene with hydrogen to produce ethylene, Swearer said.

Ethylene is the chemical feedstock for making polyethylene, the world's most common plastic, which is used in thousands of everyday products. Acetylene, a hydrocarbon that's often found in the gas feedstocks that are used at polyethylene plants, damages the catalysts that producers use to convert ethylene to polyethylene. For this reason, acetylene is considered a "catalyst poison" and must be removed from the ethylene feedstock -- often with another catalyst -- before it can cause damage.

One way producers remove acetylene is to add hydrogen gas in the presence of a palladium catalyst to convert the poisonous acetylene into ethylene -- the primary component needed to make polyethylene resin. But this catalytic process also produces another gas, ethane, in addition to ethylene. Chemical producers try to tailor the process to produce as much ethylene and as little ethane possible, but selectivity remains a challenge, Swearer said.

As a proof-of-concept for the new antenna-reactor catalysts, Swearer, Halas and colleagues conducted acetylene conversion tests at LANP and found that the light-driven antenna-reactor catalysts produced a 40-to-1 ratio of ethylene to ethane, a significant improvement in selectivity over thermal catalysis.

Swearer said the potential energy savings and improved efficiency of the new catalysts are likely to capture the attention of chemical producers, even though their plants are not currently designed to use solar-powered catalysts.

"The polyethylene industry produces more than $90 billion of products each year, and our catalysts turn one of the industry's poisons into a valuable commodity," he said.

Halas said she is most excited about the broad potential of the antenna-reactor catalytic technology.

"The antenna-reactor design is modular, which means we can mix and match the materials for both the antenna and the reactor to create a tailored catalyst for a specific reaction," she said. "Because of this flexibility, there are many, many applications where we believe this technology could outperform existing catalysts."

###

Additional co-authors include Hangqi Zhao, Linan Zhou, Chao Zhang, Hossein Robatjazi, Sadegh Yazdi and Michael McClain, all of Rice, and Emily Carter, John Mark Martirez and Caroline Krauter, all of Princeton. The research was supported by the Air Force Office of Science and Research, the Welch Foundation, the National Science Foundation and the German Academic Exchange Service.

A copy of the paper is available at: http://www.pnas.org/cgi/doi/10.1073/pnas.1609769113

Related photonic research from Rice:

Rice experts unveil submicroscopic tunable, optical amplifier -- May 9, 2016

Nanoscale drawbridges open path to color displays -- Dec. 4, 2015

Rice, ASU, Yale, UTEP win NSF engineering research center -- Aug. 10, 2015

Rice finding could lead to cheap, efficient metal-based solar cells -- July 22, 2015

Rice researchers make ultrasensitive conductivity measurements -- June 10, 2015

Rice scientists use light to probe acoustic tuning in gold nanodisks -- May 7, 2015

This news release can be found online at news.rice.edu.

Follow Rice News and Media Relations on Twitter @RiceUNews.

Located on a 300-acre forested campus in Houston, Rice University is consistently ranked among the nation's top 20 universities by U.S. News & World Report. Rice has highly respected schools of Architecture, Business, Continuing Studies, Engineering, Humanities, Music, Natural Sciences and Social Sciences and is home to the Baker Institute for Public Policy. With 3,910 undergraduates and 2,809 graduate students, Rice's undergraduate student-to-faculty ratio is 6-to-1. Its residential college system builds close-knit communities and lifelong friendships, just one reason why Rice is ranked No. 1 for best quality of life and for lots of race/class interaction by the Princeton Review. Rice is also rated as a best value among private universities by Kiplinger's Personal Finance. To read "What they're saying about Rice," go to http://tinyurl.com/RiceUniversityoverview.

Media Contact

David Ruth
david@rice.edu
713-348-6327

 @RiceUNews

http://news.rice.edu

David Ruth | EurekAlert!

More articles from Materials Sciences:

nachricht Multitasking monolayers
25.07.2017 | Vanderbilt University

nachricht Flexible proximity sensor creates smart surfaces
25.07.2017 | Fraunhofer-Institut für Produktionstechnik und Automatisierung IPA

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Carbon Nanotubes Turn Electrical Current into Light-emitting Quasi-particles

Strong light-matter coupling in these semiconducting tubes may hold the key to electrically pumped lasers

Light-matter quasi-particles can be generated electrically in semiconducting carbon nanotubes. Material scientists and physicists from Heidelberg University...

Im Focus: Flexible proximity sensor creates smart surfaces

Fraunhofer IPA has developed a proximity sensor made from silicone and carbon nanotubes (CNT) which detects objects and determines their position. The materials and printing process used mean that the sensor is extremely flexible, economical and can be used for large surfaces. Industry and research partners can use and further develop this innovation straight away.

At first glance, the proximity sensor appears to be nothing special: a thin, elastic layer of silicone onto which black square surfaces are printed, but these...

Im Focus: 3-D scanning with water

3-D shape acquisition using water displacement as the shape sensor for the reconstruction of complex objects

A global team of computer scientists and engineers have developed an innovative technique that more completely reconstructs challenging 3D objects. An ancient...

Im Focus: Manipulating Electron Spins Without Loss of Information

Physicists have developed a new technique that uses electrical voltages to control the electron spin on a chip. The newly-developed method provides protection from spin decay, meaning that the contained information can be maintained and transmitted over comparatively large distances, as has been demonstrated by a team from the University of Basel’s Department of Physics and the Swiss Nanoscience Institute. The results have been published in Physical Review X.

For several years, researchers have been trying to use the spin of an electron to store and transmit information. The spin of each electron is always coupled...

Im Focus: The proton precisely weighted

What is the mass of a proton? Scientists from Germany and Japan successfully did an important step towards the most exact knowledge of this fundamental constant. By means of precision measurements on a single proton, they could improve the precision by a factor of three and also correct the existing value.

To determine the mass of a single proton still more accurate – a group of physicists led by Klaus Blaum and Sven Sturm of the Max Planck Institute for Nuclear...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Closing the Sustainability Circle: Protection of Food with Biobased Materials

21.07.2017 | Event News

»We are bringing Additive Manufacturing to SMEs«

19.07.2017 | Event News

The technology with a feel for feelings

12.07.2017 | Event News

 
Latest News

NASA mission surfs through waves in space to understand space weather

25.07.2017 | Physics and Astronomy

Strength of tectonic plates may explain shape of the Tibetan Plateau, study finds

25.07.2017 | Earth Sciences

The dense vessel network regulates formation of thrombocytes in the bone marrow

25.07.2017 | Life Sciences

VideoLinks
B2B-VideoLinks
More VideoLinks >>>