Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:


Researchers Develop New Method for Mass-Producing Graphene

New, Simple Technique Enables Large-Scale Production of Graphene at Room Temperature; Researchers Use Graphene to Build Chemical Sensors, Ultracapacitors

Researchers at Rensselaer Polytechnic Institute have developed a simple new method for producing large quantities of the promising nanomaterial graphene. The new technique works at room temperature, needs little processing, and paves the way for cost-effective mass production of graphene.

An atom-thick sheet of carbon arranged in a honeycomb structure, graphene has unique mechanical and electrical properties and is considered a potential heir to copper and silicon as the fundamental building block of nanoelectronics. Since graphene’s discovery in 2004, researchers have been searching for an easy method to produce it in bulk quantities.

A team of interdisciplinary researchers, led by Swastik Kar, research assistant professor in the Department of Physics, Applied Physics, and Astronomy at Rensselaer, has brought science a step closer to realizing this important goal. By submerging graphite in a mixture of dilute organic acid, alcohol, and water, and then exposing it to ultrasonic sound, the team discovered that the acid works as a “molecular wedge” which separates sheets of graphene from the parent graphite. The process results in the creation of large quantities of undamaged, high-quality graphene dispersed in water. Kar and team then used the graphene to build chemical sensors and ultracapacitors.

“There are other known techniques for fabricating graphene, but our process is advantageous for mass production as it is low cost, performed at room temperature, devoid of any harsh chemicals, and thus is friendly to a number of technologies where temperature and environmental limitations exist,” Kar said. “The process does not need any controlled environment chambers, which enhances its simplicity without compromising its scalability. This simplicity enabled us to directly demonstrate high-performance applications related to environmental sensing and energy storage, which have become issues of global importance.”

Results of the study, titled “Stable Aqueous Dispersions of Non-Covalently Functionalized Graphene from Graphite and their Multifunctional High-Performance Applications,” were published online Thursday, June 17, 2010, by the journal Nano Letters. The study, available at, will also be the cover story of the November print edition of Nano Letters.

Graphene eluded scientists for years but was finally made in the laboratory in 2004 with the help of a common office supply – clear adhesive tape. Graphite, the common material used in most pencils, is made up of countless layers of graphene. Researchers at first simply used the gentle stickiness of tape to pull layers of graphene from a piece of graphite.

Today, graphene fabrication is much more sophisticated. The most commonly used method, however, which involves oxidizing graphite and reducing the oxide at a later stage in the process, results in a degradation of graphene’s attractive conductive properties, Kar said. His team took a different route.

The researchers dissolved 1-pyrenecarboxylic acid (PCA) in a solution of water and methanol, and then introduced bulk graphite powder. The pyrene part of PCA is mostly hydrophobic, and clings to the surface of the also-hydrophobic graphite. The mixture is exposed to ultrasonic sound, which vibrates and agitates the graphite. As the molecular bonds holding together the graphene sheets in graphite start to weaken because of the agitation, the PCA also exploits these weakening bonds and works its way between the layers of graphene that make up the graphite. Ultimately, this coordinated attack results in layers of graphene flaking off of the graphite and into the water. The PCA also helps ensure the graphene does not clump and remains evenly dispersed in the water. Water is benign, and is an ideal vehicle through which graphene can be introduced into new applications and areas of research, Kar said.

“We believe that our method also will be useful for applications of graphene which require an aqueous medium, such as biomolecular experiments with living cells, or investigations involving glucose or protein interactions with graphene,” he said.

Using ultrathin membranes fabricated from graphene, the research team developed chemical sensors that can easily identify ethanol from within a mixture of different gases and vapors. Such a sensor could possibly be used as an industrial leakage detector or a breath-alcohol analyzer. The researchers also used the graphene to build an ultra-thin energy-storage device. The double-layer capacitor demonstrated high specific capacitance, power, and energy density, and performed far superior to similar devices fabricated in the past using graphene. Both devices show great promise for further performance enhancements, Kar said.

Co-authors on the Nano Letters paper are Rensselaer Post Doctoral Research Associate Xiaohong An; Assistant Professor Kim M. Lewis; Clinical Professor and Center for Integrated Electronics Associate Director Morris Washington; and Professor Saroj Nayak, all of the Department of Physics, Applied Physics, and Astronomy; Rensselaer doctoral student Trevor Simmons of the Department of Chemistry and Chemical Biology; along with Rakesh Shah, Christopher Wolfe, and Saikat Talapatra of the Department of Physics at Southern Illinois University Carbondale.

The research project was supported by the Interconnect Focus Center New York at Rensselaer, as well as the National Science Foundation (NSF) Division of Electrical, Communications and Cyber Systems.

For more information on Kar’s research, visit his website at:

For more information on graphene research at Rensselaer, visit:
* Graphene Outperforms Carbon Nanotubes for Creating Stronger, More Crack-Resistant Materials -

* Student Inventor Tackles Challenge of Hydrogen Storage -

* Light-Speed Nanotech: Controlling the Nature of Graphene -

* Graphene Nanoelectronics: Making Tomorrow’s Computers from a Pencil Trace -

Michael Mullaney
Rensselaer Polytechnic Institute
Troy, NY
518-276-6161 (office)
518-698-6336 (mobile)

Michael Mullaney | Newswise Science News
Further information:

More articles from Materials Sciences:

nachricht From ancient fossils to future cars
21.10.2016 | University of California - Riverside

nachricht Study explains strength gap between graphene, carbon fiber
20.10.2016 | Rice University

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Light-driven atomic rotations excite magnetic waves

Terahertz excitation of selected crystal vibrations leads to an effective magnetic field that drives coherent spin motion

Controlling functional properties by light is one of the grand goals in modern condensed matter physics and materials science. A new study now demonstrates how...

Im Focus: New 3-D wiring technique brings scalable quantum computers closer to reality

Researchers from the Institute for Quantum Computing (IQC) at the University of Waterloo led the development of a new extensible wiring technique capable of controlling superconducting quantum bits, representing a significant step towards to the realization of a scalable quantum computer.

"The quantum socket is a wiring method that uses three-dimensional wires based on spring-loaded pins to address individual qubits," said Jeremy Béjanin, a PhD...

Im Focus: Scientists develop a semiconductor nanocomposite material that moves in response to light

In a paper in Scientific Reports, a research team at Worcester Polytechnic Institute describes a novel light-activated phenomenon that could become the basis for applications as diverse as microscopic robotic grippers and more efficient solar cells.

A research team at Worcester Polytechnic Institute (WPI) has developed a revolutionary, light-activated semiconductor nanocomposite material that can be used...

Im Focus: Diamonds aren't forever: Sandia, Harvard team create first quantum computer bridge

By forcefully embedding two silicon atoms in a diamond matrix, Sandia researchers have demonstrated for the first time on a single chip all the components needed to create a quantum bridge to link quantum computers together.

"People have already built small quantum computers," says Sandia researcher Ryan Camacho. "Maybe the first useful one won't be a single giant quantum computer...

Im Focus: New Products - Highlights of COMPAMED 2016

COMPAMED has become the leading international marketplace for suppliers of medical manufacturing. The trade fair, which takes place every November and is co-located to MEDICA in Dusseldorf, has been steadily growing over the past years and shows that medical technology remains a rapidly growing market.

In 2016, the joint pavilion by the IVAM Microtechnology Network, the Product Market “High-tech for Medical Devices”, will be located in Hall 8a again and will...

All Focus news of the innovation-report >>>



Event News

#IC2S2: When Social Science meets Computer Science - GESIS will host the IC2S2 conference 2017

14.10.2016 | Event News

Agricultural Trade Developments and Potentials in Central Asia and the South Caucasus

14.10.2016 | Event News

World Health Summit – Day Three: A Call to Action

12.10.2016 | Event News

Latest News

Oasis of life in the ice-covered central Arctic

24.10.2016 | Earth Sciences

‘Farming’ bacteria to boost growth in the oceans

24.10.2016 | Life Sciences

Light-driven atomic rotations excite magnetic waves

24.10.2016 | Physics and Astronomy

More VideoLinks >>>