Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Fire resistant plastics

01.02.2002


The use of halogenated flame retardants in plastics is steadily declining because they are volatile, pose an environmental risk and are difficult to recycle. Microcapsules, fibers and melamine resin foams represent some of the chief alternatives.

As successfully as the endless variety of plastics have established themselves on the market, these multifaceted materials show another face when it comes to fire. They melt and feed the flames like the petroleum from which they were ultimately produced. As a preventative measure, a variety of flame retardants are added to plastics, yet this introduces a number of problems. Additives often alter the mechanical properties and electrical insulating effect of plastics. Especially brominated and chlorinated additives migrate through the material and can damage metal and electronic components. Moreover, they represent a health risk and interfere with the recycling process. Yet fire safety regulations require the use of flame retardants.

The Fraunhofer Institute for Applied Polymer Research IAP is developing combustion-resistant and self-extinguishing plastics. Last November members of the working group, directed by Dr. Gerald Rafler, received the Friedrichs Prize for new technologies, along with 15,000 Euro in prize money, for their innovations and development of new materials. The prize is awarded by the German Federation of Industrial Cooperative Research Associations "Otto von Guericke" AiF. The new materials are already being tested and prepared for market introduction by the Austrian company Agrolinz Melamin GmbH.



"The microencapsulation of flame retardants is one of three strategies we are currently pursuing," explains Rafler. "The outer shell of the microscopic capsules is made of nonfusable, flame-resistant melamine resin like that used for frying pan handles or power plugs. The flame retardants remain enclosed in the capsules and are only released in the event of fire." Even substances incompatible with the base plastic material can be used if encapsulated. Nitrogen, carbon dioxide and compounds designed to produce extinguishing gases in reaction to heat are some examples. Gas-filled microcapsules are pressure-resistant and withstand plastics processing procedures such as extrusion, granulation and injection molding without rupturing.

The IAP research team has developed two further concepts to replace halogenated flame retardants. They manufacture fiber-reinforced polymers made of melt-spun melamine fibers. Such composite materials are easier to process and recycle than those reinforced with glass fiber. Finally, they manufacture high tenacity melamine foams that begin to slowly decompose at temperatures above 360 °C.

Dr. Johannes Ehrlenspiel | Fraunhofer-Gesellschaft

More articles from Materials Sciences:

nachricht Electron tomography technique leads to 3-D reconstructions at the nanoscale
24.05.2018 | The Optical Society

nachricht These could revolutionize the world
24.05.2018 | Vanderbilt University

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Powerful IT security for the car of the future – research alliance develops new approaches

The more electronics steer, accelerate and brake cars, the more important it is to protect them against cyber-attacks. That is why 15 partners from industry and academia will work together over the next three years on new approaches to IT security in self-driving cars. The joint project goes by the name Security For Connected, Autonomous Cars (SecForCARs) and has funding of €7.2 million from the German Federal Ministry of Education and Research. Infineon is leading the project.

Vehicles already offer diverse communication interfaces and more and more automated functions, such as distance and lane-keeping assist systems. At the same...

Im Focus: Molecular switch will facilitate the development of pioneering electro-optical devices

A research team led by physicists at the Technical University of Munich (TUM) has developed molecular nanoswitches that can be toggled between two structurally different states using an applied voltage. They can serve as the basis for a pioneering class of devices that could replace silicon-based components with organic molecules.

The development of new electronic technologies drives the incessant reduction of functional component sizes. In the context of an international collaborative...

Im Focus: LZH showcases laser material processing of tomorrow at the LASYS 2018

At the LASYS 2018, from June 5th to 7th, the Laser Zentrum Hannover e.V. (LZH) will be showcasing processes for the laser material processing of tomorrow in hall 4 at stand 4E75. With blown bomb shells the LZH will present first results of a research project on civil security.

At this year's LASYS, the LZH will exhibit light-based processes such as cutting, welding, ablation and structuring as well as additive manufacturing for...

Im Focus: Self-illuminating pixels for a new display generation

There are videos on the internet that can make one marvel at technology. For example, a smartphone is casually bent around the arm or a thin-film display is rolled in all directions and with almost every diameter. From the user's point of view, this looks fantastic. From a professional point of view, however, the question arises: Is that already possible?

At Display Week 2018, scientists from the Fraunhofer Institute for Applied Polymer Research IAP will be demonstrating today’s technological possibilities and...

Im Focus: Explanation for puzzling quantum oscillations has been found

So-called quantum many-body scars allow quantum systems to stay out of equilibrium much longer, explaining experiment | Study published in Nature Physics

Recently, researchers from Harvard and MIT succeeded in trapping a record 53 atoms and individually controlling their quantum state, realizing what is called a...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

In focus: Climate adapted plants

25.05.2018 | Event News

Save the date: Forum European Neuroscience – 07-11 July 2018 in Berlin, Germany

02.05.2018 | Event News

Invitation to the upcoming "Current Topics in Bioinformatics: Big Data in Genomics and Medicine"

13.04.2018 | Event News

 
Latest News

In focus: Climate adapted plants

25.05.2018 | Event News

Flow probes from the 3D printer

25.05.2018 | Machine Engineering

Less is more? Gene switch for healthy aging found

25.05.2018 | Life Sciences

VideoLinks
Science & Research
Overview of more VideoLinks >>>