Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Parts containing ceramic material

03.06.2003


To date, machines carrying out electroerosion-based machining processes have only had use of automated parameters for metallic materials such as steel. In his thesis, Navarre Public University researcher and lecturer, Iñaki Puertas, presents technologies for those applications using ceramic material, a highly interesting development from a technological viewpoint as it enables the use of ceramics in the fabrication of parts requiring great hardness and durability such as medical prothesis or those designed for use in the aerospace sector.



The technical ceramic materials have a wide range of applications, in situations in which the following are required: resistance to wear or corrosion, high mechanical resistance together with resistance to high temperatures. Despite its exceptional mechanical, chemical and thermal properties, however, technical ceramic materials have not been wholly accepted in industrial applications, mainly due to the difficulties encountered during their manufacture, apart from the high costs associated with the process.

The technological tables, drawn up for the three conducting ceramic materials analysed in the research (hot-pressed boron carbide, silicon-infiltrated silicon carbide and tungsten carbide in cobalt metallic matrix) will enable the choice of suitable operating conditions in the electroerosion process in order to obtain a determined value of surface roughness of the parts. And this in function of two distinct machining strategies: one which maximises the rate of elimination of material and the other which minimises the wear of the electrode. The main types of conducting ceramic materials for industrial application are thus coated.


Electroerosion applied to ceramics

Machining by electroerosion is a non-conventional manufacturing process based on the elimination of material of a part by means of a repeated series of electrical discharges taking place between a tool – known as the electrode – and the part or work piece; all this in the presence of a dielectric fluid or oil. This fluid enables the evacuation of eroded particles from the space between the electrode – and the part. The main disadvantage is that it can only be applied in those cases where the materials are sufficiently conducting. This is why, traditionally, it has been basically applied to metallic materials such as steel. In this research, the process of electroerosion is studied for the three technical ceramic materials which, given their greater conductivity compared with other ceramic materials, are known as ceramic conductors.

These ceramic materials have superior properties to other materials: hardness, resistance to wear, resistance to corrosion and resistance to high temperature.

Obtaining of technological tables

All this has enabled the drawing up technological tables whereby the user, non-expert in the field of electroerosion, can employ a series of recommended values in their machine-tool programming. This is of great interest from a technological point of view, although these tables already existed for metallic materials such as steel, but quite scant – to date - in the case of ceramic conductors.

Contacts
Iñaki Casado Redin
Nafarroako Unibertsitate Publikoa
inaki.casado@unavarra.es
(+34) 948 16 97 82

gabinete.prensa@unavarra.es

Iñaki Casado Redin | Basque research
Further information:
http://www.unavarra.es

More articles from Materials Sciences:

nachricht An innovative high-performance material: biofibers made from green lacewing silk
20.01.2017 | Fraunhofer-Institut für Angewandte Polymerforschung IAP

nachricht Treated carbon pulls radioactive elements from water
20.01.2017 | Rice University

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Traffic jam in empty space

New success for Konstanz physicists in studying the quantum vacuum

An important step towards a completely new experimental access to quantum physics has been made at University of Konstanz. The team of scientists headed by...

Im Focus: How gut bacteria can make us ill

HZI researchers decipher infection mechanisms of Yersinia and immune responses of the host

Yersiniae cause severe intestinal infections. Studies using Yersinia pseudotuberculosis as a model organism aim to elucidate the infection mechanisms of these...

Im Focus: Interfacial Superconductivity: Magnetic and superconducting order revealed simultaneously

Researchers from the University of Hamburg in Germany, in collaboration with colleagues from the University of Aarhus in Denmark, have synthesized a new superconducting material by growing a few layers of an antiferromagnetic transition-metal chalcogenide on a bismuth-based topological insulator, both being non-superconducting materials.

While superconductivity and magnetism are generally believed to be mutually exclusive, surprisingly, in this new material, superconducting correlations...

Im Focus: Studying fundamental particles in materials

Laser-driving of semimetals allows creating novel quasiparticle states within condensed matter systems and switching between different states on ultrafast time scales

Studying properties of fundamental particles in condensed matter systems is a promising approach to quantum field theory. Quasiparticles offer the opportunity...

Im Focus: Designing Architecture with Solar Building Envelopes

Among the general public, solar thermal energy is currently associated with dark blue, rectangular collectors on building roofs. Technologies are needed for aesthetically high quality architecture which offer the architect more room for manoeuvre when it comes to low- and plus-energy buildings. With the “ArKol” project, researchers at Fraunhofer ISE together with partners are currently developing two façade collectors for solar thermal energy generation, which permit a high degree of design flexibility: a strip collector for opaque façade sections and a solar thermal blind for transparent sections. The current state of the two developments will be presented at the BAU 2017 trade fair.

As part of the “ArKol – development of architecturally highly integrated façade collectors with heat pipes” project, Fraunhofer ISE together with its partners...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Sustainable Water use in Agriculture in Eastern Europe and Central Asia

19.01.2017 | Event News

12V, 48V, high-voltage – trends in E/E automotive architecture

10.01.2017 | Event News

2nd Conference on Non-Textual Information on 10 and 11 May 2017 in Hannover

09.01.2017 | Event News

 
Latest News

Helmholtz International Fellow Award for Sarah Amalia Teichmann

20.01.2017 | Awards Funding

An innovative high-performance material: biofibers made from green lacewing silk

20.01.2017 | Materials Sciences

Ion treatments for cardiac arrhythmia — Non-invasive alternative to catheter-based surgery

20.01.2017 | Life Sciences

VideoLinks
B2B-VideoLinks
More VideoLinks >>>