Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Process control for fast laser processing of CFRP

08.08.2014

No suitable process control method for laser processing of fiber-reinforced plastics is currently available.

Therefore scientists at the Laser Zentrum Hannover e.V. (LZH) are now working together with the Sensortherm GmbH and Newson nv on an innovative double scanner processing head: In this processing head, the beam path of the processing laser is decoupled from the detection beam path used for temperature measurement.


The new measurement method will soon be able to accurately monitor thermally critical areas of the processing geometry. Photo: LZH


With the combined scanning head, the CFRP processing and the measurement can be decoupled. Illustration: LZH

This makes it possible to have spatially flexible and temporally high-resolution measurements during the processing of fiber-reinforced plastic.

The combined scanning head should make it possible to measure any point within or without the laser interaction zone, during the running process. In order to achieve this, the project partners decouple the laser beam path from the path of the high speed pyrometer.

In this process, the measurement beam of the pyrometer will be guided by separate scanner mirrors. These are especially tuned to the detection wavelength of the pyrometer.

Process control for fiber-reinforced plastic materials

Highly accurate online temperature measurement is especially important for laser processing of fiber-reinforced plastic materials, such as carbon fiber reinforced plastics (CFRP). With the combined scanning head and the associated measurement method, thermally critical areas in the processing geometry can be accurately monitored. This principle builds the foundation for active intervention in the process and its optimization.

While the LZH is developing the affiliated laser processes and the process control for welding and cutting of fiber-reinforced plastic materials, Newson nv, Berlare-Overmere, Belgium, is developing the actual combined scanning head.

An innovative, high speed pyrometer for different wavelength ranges is being adapted to this processing head by Sensortherm GmbH, Sulzbach/Taunus. Furthermore, Sensortherm is optimizing this pyrometer for laser transmission welding, and for laser cutting and material removal.

The use of the combined scanning head is not limited to laser processing of fiber-reinforced plastic materials, meaning that metals or glass materials, for example, can also be processed.

The European EraSME project A'Quilaco (Advanced online quality and process control for high speed laser machining of composites) started on January 1st, 2014, and will run for two years. In Germany, A'Quilaco is financially supported by the Federal Ministry for Economic Affairs and Energy (BMWi), and in Belgium by the IWT "agentschap voor Innovatie door Wetenschap en Technologie".

Weitere Informationen:

http://www.lzh.de/en/projects/a-quilaco - project website

Lena Bennefeld | Laser Zentrum Hannover e.V.

Further reports about: CFRP Energy LZH Laser materials measurement method plastic processing temperature wavelength

More articles from Materials Sciences:

nachricht New material could lead to erasable and rewriteable optical chips
07.12.2016 | University of Texas at Austin

nachricht Porous crystalline materials: TU Graz researcher shows method for controlled growth
07.12.2016 | Technische Universität Graz

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Significantly more productivity in USP lasers

In recent years, lasers with ultrashort pulses (USP) down to the femtosecond range have become established on an industrial scale. They could advance some applications with the much-lauded “cold ablation” – if that meant they would then achieve more throughput. A new generation of process engineering that will address this issue in particular will be discussed at the “4th UKP Workshop – Ultrafast Laser Technology” in April 2017.

Even back in the 1990s, scientists were comparing materials processing with nanosecond, picosecond and femtosesecond pulses. The result was surprising:...

Im Focus: Shape matters when light meets atom

Mapping the interaction of a single atom with a single photon may inform design of quantum devices

Have you ever wondered how you see the world? Vision is about photons of light, which are packets of energy, interacting with the atoms or molecules in what...

Im Focus: Novel silicon etching technique crafts 3-D gradient refractive index micro-optics

A multi-institutional research collaboration has created a novel approach for fabricating three-dimensional micro-optics through the shape-defined formation of porous silicon (PSi), with broad impacts in integrated optoelectronics, imaging, and photovoltaics.

Working with colleagues at Stanford and The Dow Chemical Company, researchers at the University of Illinois at Urbana-Champaign fabricated 3-D birefringent...

Im Focus: Quantum Particles Form Droplets

In experiments with magnetic atoms conducted at extremely low temperatures, scientists have demonstrated a unique phase of matter: The atoms form a new type of quantum liquid or quantum droplet state. These so called quantum droplets may preserve their form in absence of external confinement because of quantum effects. The joint team of experimental physicists from Innsbruck and theoretical physicists from Hannover report on their findings in the journal Physical Review X.

“Our Quantum droplets are in the gas phase but they still drop like a rock,” explains experimental physicist Francesca Ferlaino when talking about the...

Im Focus: MADMAX: Max Planck Institute for Physics takes up axion research

The Max Planck Institute for Physics (MPP) is opening up a new research field. A workshop from November 21 - 22, 2016 will mark the start of activities for an innovative axion experiment. Axions are still only purely hypothetical particles. Their detection could solve two fundamental problems in particle physics: What dark matter consists of and why it has not yet been possible to directly observe a CP violation for the strong interaction.

The “MADMAX” project is the MPP’s commitment to axion research. Axions are so far only a theoretical prediction and are difficult to detect: on the one hand,...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

ICTM Conference 2017: Production technology for turbomachine manufacturing of the future

16.11.2016 | Event News

Innovation Day Laser Technology – Laser Additive Manufacturing

01.11.2016 | Event News

#IC2S2: When Social Science meets Computer Science - GESIS will host the IC2S2 conference 2017

14.10.2016 | Event News

 
Latest News

NTU scientists build new ultrasound device using 3-D printing technology

07.12.2016 | Health and Medicine

The balancing act: An enzyme that links endocytosis to membrane recycling

07.12.2016 | Life Sciences

How to turn white fat brown

07.12.2016 | Health and Medicine

VideoLinks
B2B-VideoLinks
More VideoLinks >>>