Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Photometallization: Different size electronic strip conductors in the one-step process

16.10.2013
Electronic conductor strips determine the operational capability of a number of devices and instruments such as in TFT screens on displays and touch screens or in transponders in RFID systems where structures with large conductor strips measuring several millimeters vary, the smallest structures measuring just a few micro- or nanometers.

Up to now, these conductor strips have been manufactured in different production stages, but researchers at the INM – Leibniz Institute for New Materials have developed a new process with which they can create macroscopic and microscopic conductor strips in a single production step.

The INM will be exhibiting these and other developments from 15 to 17 October at Materialica 2013 in Munich and from 23 to 24 October at Eurofinish 2013 in Ghent (Belgium).

To produce these conductor strips, the developers give a substrate a photoactive layer consisting of metal oxide nanoparticles. “We then apply a colorless UV-stable silver complex”, explains Peter William de Oliveira, Head of the Optical Materials Program Division. By exposing this series of layers to light, the silver complex on the photoactive layer is broken down and the silver ions reduced to silver. This process offers a number of advantages, including the fact that it is rapid, flexible and non-toxic.

In just one step followed by washing with water, production takes just a few minutes. Further process steps for post-treatment are not required; even heat treatment is quite unnecessary. Using this process, researchers at the INM are achieving layers up to 100 nanometers thick and a specific conductivity around a quarter of that of pure silver. Heat treatment at 120°C increases the conductivity to half that of silver.

This basic principle allows researchers at the INM to very individually apply conductor strips of different sizes to substrates such as glass or plastic. “There are three different options that we can use as required. “Writing” using a UV laser is particularly good for the first customized production and testing of a new conductor strip design, but this method is too time-consuming for mass production”, explains physicist de Oliveira.

Photomasks that are only UV-permeable at the desired positions can also be used for structuring. “The production of these masks is quite costly and has a high environmental impact. For a “semi-continuous process” they are particularly suitable for solid substrates such as glass”, says the materials expert, but they were not suitable for a potential roll-to-roll process because they are mainly composed of quartz glass and are not flexible.

The researchers are currently focusing their efforts on a third method using so-called transparent stamps. “These stamps mechanically displace the silver complex, and where there is no silver there is also no conductor strip”, in de Oliveira’s opinion. “So we can form structures measuring just a few micrometers. Since the stamps are made of a flexible polymer, we have here the possibility of arranging them on a roll. Because they are transparent, we are working on incorporating the UV source in the roll, so the first steps would be done for a roll-to-roll process”, the Head of the Program Division sums up. This has enabled conductor strip structures of different sizes to be produced on substrates such as polyethylene or polycarbonate film on a large scale.

Contact:
Dr. Peter William de Oliveira
INM – Leibniz Institute for New Materials
Head Program Division Optical Materials
Phone: +49681-9300-148
peter.oliveira@inm-gmbh.de
INM conducts research and development to create new materials – for today, tomorrow and beyond. Chemists, physicists, biologists, materials scientists and engineers team up to focus on these essential questions: Which material properties are new, how can they be investigated and how can they be tailored for industrial applications in the future? Four research thrusts determine the current developments at INM: New materials for energy application, new concepts for implant surfaces, new surfaces for tribological applications and nanosafety/nanobio interaction. Research at INM is performed in three fields: Chemical Nanotechnology, Interface Materials, and Materials in Biology.

INM – Leibniz Institute for New Materials, situated in Saarbruecken, is an internationally leading centre for materials research. It is an institute of the Leibniz Association and has about 190 employees.

Dr. Carola Jung | idw
Further information:
http://www.inm-gmbh.de/en
http://www.leibniz-gemeinschaft.de/en/home

More articles from Materials Sciences:

nachricht New design improves performance of flexible wearable electronics
23.06.2017 | North Carolina State University

nachricht Plant inspiration could lead to flexible electronics
22.06.2017 | American Chemical Society

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Can we see monkeys from space? Emerging technologies to map biodiversity

An international team of scientists has proposed a new multi-disciplinary approach in which an array of new technologies will allow us to map biodiversity and the risks that wildlife is facing at the scale of whole landscapes. The findings are published in Nature Ecology and Evolution. This international research is led by the Kunming Institute of Zoology from China, University of East Anglia, University of Leicester and the Leibniz Institute for Zoo and Wildlife Research.

Using a combination of satellite and ground data, the team proposes that it is now possible to map biodiversity with an accuracy that has not been previously...

Im Focus: Climate satellite: Tracking methane with robust laser technology

Heatwaves in the Arctic, longer periods of vegetation in Europe, severe floods in West Africa – starting in 2021, scientists want to explore the emissions of the greenhouse gas methane with the German-French satellite MERLIN. This is made possible by a new robust laser system of the Fraunhofer Institute for Laser Technology ILT in Aachen, which achieves unprecedented measurement accuracy.

Methane is primarily the result of the decomposition of organic matter. The gas has a 25 times greater warming potential than carbon dioxide, but is not as...

Im Focus: How protons move through a fuel cell

Hydrogen is regarded as the energy source of the future: It is produced with solar power and can be used to generate heat and electricity in fuel cells. Empa researchers have now succeeded in decoding the movement of hydrogen ions in crystals – a key step towards more efficient energy conversion in the hydrogen industry of tomorrow.

As charge carriers, electrons and ions play the leading role in electrochemical energy storage devices and converters such as batteries and fuel cells. Proton...

Im Focus: A unique data centre for cosmological simulations

Scientists from the Excellence Cluster Universe at the Ludwig-Maximilians-Universität Munich have establised "Cosmowebportal", a unique data centre for cosmological simulations located at the Leibniz Supercomputing Centre (LRZ) of the Bavarian Academy of Sciences. The complete results of a series of large hydrodynamical cosmological simulations are available, with data volumes typically exceeding several hundred terabytes. Scientists worldwide can interactively explore these complex simulations via a web interface and directly access the results.

With current telescopes, scientists can observe our Universe’s galaxies and galaxy clusters and their distribution along an invisible cosmic web. From the...

Im Focus: Scientists develop molecular thermometer for contactless measurement using infrared light

Temperature measurements possible even on the smallest scale / Molecular ruby for use in material sciences, biology, and medicine

Chemists at Johannes Gutenberg University Mainz (JGU) in cooperation with researchers of the German Federal Institute for Materials Research and Testing (BAM)...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Plants are networkers

19.06.2017 | Event News

Digital Survival Training for Executives

13.06.2017 | Event News

Global Learning Council Summit 2017

13.06.2017 | Event News

 
Latest News

Touch Displays WAY-AX and WAY-DX by WayCon

27.06.2017 | Power and Electrical Engineering

Drones that drive

27.06.2017 | Information Technology

Ultra-compact phase modulators based on graphene plasmons

27.06.2017 | Physics and Astronomy

VideoLinks
B2B-VideoLinks
More VideoLinks >>>