Material researchers at the INM – Leibniz Institute for New Materials will be presenting a composite material which prevents metal corrosion in an environmentally friendly way, even under extreme conditions. It can be used wherever metals are exposed to severe weather conditions, aggressive gases, media containing salt, heavy wear or high pressures.
The INM from Saarbruecken will be one of the few German research institutions at the TechConnect World trade fair on 16 and 17 June in Washington DC, USA, where it will be presenting this and other results. Working in cooperation with the VDI Association of German Engineers it will be showcasing its latest developments at Stand 301 in the German Area.
“This patented composite exhibits its action by spray application”, explains Carsten Becker-Willinger, Head of the Nanomers Program Division. “The key is the structuring of this layer - the protective particles arrange themselves like roof tiles. As in a wall, several layers of particles are placed on top of each other in an offset arrangement; the result is a self-organized, highly structured barrier”, says the chemical nanotechnology expert.
The protective layer is just a few micrometers thick and prevents penetration by gases and electrolytes. It provides protection against corrosion caused by aggressive aqueous solutions, including for example salt solutions such as salt spray on roads and seawater, or aqueous acids such as acid rain. The protective layer is an effective barrier, even against corrosive gases or under pressure.
After thermal curing, the composite adheres to the metal substrate, is abrasion-stable and impact-resistant. As a result, it can withstand high mechanical stress. The coating passes the falling ball test with a steel hemispherical ball weighing 1.5 kg from a height of one meter without chipping or breaking and exhibits only slight deformation, which means that the new material can be used even in the presence of sand or mineral dust without wear and tear.
The composite can be applied by spraying or other commonly used wet chemistry processes and cures at 150-200°C. It is suitable for steels, metal alloys and metals such as aluminum, magnesium and copper, and can be used to coat any shape of plates, pipes, gear wheels, tools or machine parts. The specially formulated mixture contains a solvent, a binder and nanoscale and platelet-like particles; it does not contain chromium VI or other heavy metals.
Dr. Carsten Becker-Willinger
INM – Leibniz Institute for New Materials
INM conducts research and development to create new materials – for today, tomorrow and beyond. Chemists, physicists, biologists, materials scientists and engineers team up to focus on these essential questions: Which material properties are new, how can they be investigated and how can they be tailored for industrial applications in the future? Four research thrusts determine the current developments at INM: New materials for energy application, new concepts for medical surfaces, new surface materials for tribological applications and nano safety and nano bio. Research at INM is performed in three fields: Nanocomposite Technology, Interface Materials, and Bio Interfaces.
INM – Leibniz Institute for New Materials, situated in Saarbruecken, is an internationally leading centre for materials research. It is an institute of the Leibniz Association and has about 195 employees.
Dr. Carola Jung | idw - Informationsdienst Wissenschaft
Diamonds get more beautiful with laser lamps
16.04.2015 | Heraeus Noblelight GmbH
X-ray study images structural damage in lithium-ion batteries
15.04.2015 | Deutsches Elektronen-Synchrotron DESY
Astronomers from Chalmers University of Technology have used the giant telescope Alma to reveal an extremely powerful magnetic field very close to a supermassive black hole in a distant galaxy
Astronomers from Chalmers University of Technology have used the giant telescope Alma to reveal an extremely powerful magnetic field very close to a...
A team of physicists from MPQ, Caltech, and ICFO proposes the combination of nano-photonics with ultracold atoms for simulating quantum many-body systems and creating new states of matter.
Ultracold atoms in the so-called optical lattices, that are generated by crosswise superposition of laser beams, have been proven to be one of the most...
According to new research out of the Texas A&M Health Science Center College of Medicine, that is indeed the case. Chetan Jinadatha, M.D., M.P.H., assistant...
Researchers from ICFO, MIT and UC Riverside have been able to develop a graphene-based photodetector capable of converting absorbed light into an electrical voltage at ultrafast timescales
The efficient conversion of light into electricity plays a crucial role in many technologies, ranging from cameras to solar cells.
Electrical charges not only move through wires, they also travel along lengths of DNA, the molecule of life. The property is known as charge transport.
In a new study appearing in the journal Nature Chemistry, authors, Limin Xiang, Julio Palma, Christopher Bruot and others at Arizona State University's...
13.04.2015 | Event News
25.03.2015 | Event News
19.03.2015 | Event News
17.04.2015 | Power and Electrical Engineering
17.04.2015 | Earth Sciences
17.04.2015 | Physics and Astronomy