Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

New catalyst process uses light, not metal, for rapid polymerization

13.01.2015

UC Santa Barbara researchers develop a metal-free atom transfer radical polymerization process that uses an organic-based photocatalyst

A team of chemistry and materials science experts from University of California, Santa Barbara and The Dow Chemical Company has created a novel way to overcome one of the major hurdles preventing the widespread use of controlled radical polymerization.


Metal-free atom transfer radical polymerization uses an organic-based photocatalyst.

Credit: Peter Allen, UCSB

In a global polymer industry valued in the hundreds of billions of dollars, a technique called Atom Transfer Radical Polymerization is emerging as a key process for creating well-defined polymers for a vast range of materials, from adhesives to electronics. However, current ATRP methods by design use metal catalysts, a major roadblock to applications for which metal contamination is an issue, such as materials used for biomedical purposes.

This new method of radical polymerization doesn't involve heavy metal catalysts like copper. Their innovative, metal-free ATRP process uses an organic-based photocatalyst--and light as the stimulus for the highly controlled chemical reaction.

"The grand challenge in ATRP has been: how can we do this without any metals?" said Craig Hawker, Director of the Dow Materials Institute at UC Santa Barbara. "We looked toward developing an organic catalyst that is highly reducing in the excited state, and we found it in an easily prepared catalyst, phenothiazine."

"It's "drop-in" technology for industry," said Javier Read de Alaniz, principal investigator and professor of chemistry and biochemistry at UC Santa Barbara. "People are already used to the same starting materials for ATRP, but now we have the ability to do it without copper." Copper, even at trace levels, is a problem for microelectronics because it acts as a conductor, and for biological applications because of its toxicity to organisms and cells.

Read de Alaniz, Hawker, and postdoctoral research Brett Fors, now with Cornell University, led the study that was initially inspired by a photoreactive Iridium catalyst. Their study was recently detailed in a paper titled "Metal-Free Atom Transfer Radical Polymerization," published in the Journal of the American Chemical Society. The research was made possible by support from Dow, a research partner of the UCSB College of Engineering.

ATRP is already used widely across dozens of major industries, but the new metal-free rapid polymerization process "pushes controlled radical polymerization into new areas and new applications," according to Hawker. "Many processes in use today all start with ATRP. Now this method opens doors for a new class of organic-based photoredox catalysts."

Controlling radical polymerization processes is critical for the synthesis of functional block polymers. As a catalyst, phenothiazine builds block copolymers in a sequential manner, achieving high chain-end fidelity. This translates into a high degree of versatility in polymer structure, as well as an efficient process.

"Our process doesn't need heat. You can do this at room temperature with simple LED lights," said Hawker. "We've had success with a range of vinyl monomers, so this polymerization strategy is useful on many levels."

"The development of living radical processes, such as ATRP, is arguably one of the biggest things to happen in polymer chemistry in the past few decades," he added. "This new discovery will significantly further the whole field."

Media Contact

Melissa Van De Werfhorst
melissa@engineering.ucsb.edu
805-893-4391

 @ucsantabarbara

http://www.ucsb.edu 

Melissa Van De Werfhorst | EurekAlert!

More articles from Materials Sciences:

nachricht One in 5 materials chemistry papers may be wrong, study suggests
15.12.2017 | Georgia Institute of Technology

nachricht Scientists channel graphene to understand filtration and ion transport into cells
11.12.2017 | National Institute of Standards and Technology (NIST)

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: First-of-its-kind chemical oscillator offers new level of molecular control

DNA molecules that follow specific instructions could offer more precise molecular control of synthetic chemical systems, a discovery that opens the door for engineers to create molecular machines with new and complex behaviors.

Researchers have created chemical amplifiers and a chemical oscillator using a systematic method that has the potential to embed sophisticated circuit...

Im Focus: Long-lived storage of a photonic qubit for worldwide teleportation

MPQ scientists achieve long storage times for photonic quantum bits which break the lower bound for direct teleportation in a global quantum network.

Concerning the development of quantum memories for the realization of global quantum networks, scientists of the Quantum Dynamics Division led by Professor...

Im Focus: Electromagnetic water cloak eliminates drag and wake

Detailed calculations show water cloaks are feasible with today's technology

Researchers have developed a water cloaking concept based on electromagnetic forces that could eliminate an object's wake, greatly reducing its drag while...

Im Focus: Scientists channel graphene to understand filtration and ion transport into cells

Tiny pores at a cell's entryway act as miniature bouncers, letting in some electrically charged atoms--ions--but blocking others. Operating as exquisitely sensitive filters, these "ion channels" play a critical role in biological functions such as muscle contraction and the firing of brain cells.

To rapidly transport the right ions through the cell membrane, the tiny channels rely on a complex interplay between the ions and surrounding molecules,...

Im Focus: Towards data storage at the single molecule level

The miniaturization of the current technology of storage media is hindered by fundamental limits of quantum mechanics. A new approach consists in using so-called spin-crossover molecules as the smallest possible storage unit. Similar to normal hard drives, these special molecules can save information via their magnetic state. A research team from Kiel University has now managed to successfully place a new class of spin-crossover molecules onto a surface and to improve the molecule’s storage capacity. The storage density of conventional hard drives could therefore theoretically be increased by more than one hundred fold. The study has been published in the scientific journal Nano Letters.

Over the past few years, the building blocks of storage media have gotten ever smaller. But further miniaturization of the current technology is hindered by...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

See, understand and experience the work of the future

11.12.2017 | Event News

Innovative strategies to tackle parasitic worms

08.12.2017 | Event News

AKL’18: The opportunities and challenges of digitalization in the laser industry

07.12.2017 | Event News

 
Latest News

Engineers program tiny robots to move, think like insects

15.12.2017 | Power and Electrical Engineering

One in 5 materials chemistry papers may be wrong, study suggests

15.12.2017 | Materials Sciences

New antbird species discovered in Peru by LSU ornithologists

15.12.2017 | Life Sciences

VideoLinks
B2B-VideoLinks
More VideoLinks >>>