Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Nano-Cone Textures Generate Extremely "Robust" Water-Repellent Surfaces

23.10.2013
Surfaces with differently shaped nanoscale textures may yield improved materials for applications in transportation, energy, and diagnostics

When it comes to designing extremely water-repellent surfaces, shape and size matter. That's the finding of a group of scientists at the U.S. Department of Energy's Brookhaven National Laboratory, who investigated the effects of differently shaped, nanoscale textures on a material's ability to force water droplets to roll off without wetting its surface.


Brookhaven National Laboratory

Nanotexturing surfaces causes water droplets to ball up and roll off without wetting the surface.

These findings and the methods used to fabricate such materials-published online October 21, 2013, in Advanced Materials-are highly relevant for a broad range of applications where water-resistance is important, including power generation and transportation.

"The idea that microscopic textures can impart a material with water-repellent properties has its origins in nature," explained Brookhaven physicist and lead author Antonio Checco. "For example, the leaves of lotus plants and some insects' exoskeletons have tiny-scale texturing designed to repel water by trapping air. This property, called 'superhydrophobicity' (or super-water-hating), enables water droplets to easily roll off, carrying dirt particles along with them."

Mimicking this self-cleaning mechanism of nature is relevant for a wide range of applications, such as non-fouling, anti-icing, and antibacterial coatings. However, engineered superhydrophobic surfaces often fail under conditions involving high temperature, pressure, and humidity-such as automotive and aircraft windshields and steam turbine power generators-when the air trapped in the texture can be prone to escape. So scientists have been looking for schemes to improve the robustness of these surfaces by delaying or preventing air escape.

Creating nanoscale textures

"In principle, the high robustness required for several applications could be achieved with texture features as small as 10 nanometers (billionths of a meter) because the pressure needed for liquid to infiltrate the texture and force the air out increases dramatically with shrinking texture size," explained Checco. "But in practice, it is difficult to shrink the surface texture features while maintaining control over their shape."

"For this work, we have developed a fabrication approach based on self assembly of nanostructures, which lets us precisely control the surface texture geometry over as large an area as we want-in principle, even as large as square meters," Checco said.

The procedure for creating these superhydrophobic nanostructured surfaces, developed in collaboration with scientists at Brookhaven's Center for Functional Nanomaterials (CFN), takes advantage of the tendency of "block copolymer" materials to spontaneously self-organize through a mechanism known as microphase separation. The self-assembly process results in polymer thin films with highly uniform, tunable dimensions of 20 nanometers or smaller. The team used these nanostructured polymer films as templates for creating nanotextured surfaces by combining with thin-film processing methods more commonly used in fabricating electronic devices, for example by selectively etching away parts of the surface to create textured designs.

"This new approach leverages our thin-film processing methods, in order to precisely tailor the surface nanotexture geometry through control of processing conditions," said Brookhaven physicist and co-author Charles Black.

The effect of shape

The scientists created and tested new materials with different nanoscale textures-some decorated with tiny straight-sided cylindrical pillars and some with angle-sided cones. They were also able to control the spacing between these nanoscale features to achieve robust water repellency.

After coating their test materials with a thin film of wax-like material, the scientists measured how water droplets rolled off each surface as they were tilted from vertical to flat positions and compared the behavior with that of untextured solids.

"While we fabricated several different nanotextures that all significantly increased the water repellency, certain shapes performed differently than others," said Brookhaven physicist and co-author Atikur Rahman. The enhanced water-repellency was consistent with earlier studies, including a previous one by Checco and collaborators that showed that air bubbles trapped in the textured surfaces force the water to ball up into drops [http://www.bnl.gov/newsroom/news.php?a=11085]. However, in the current study, the team further showed that cone-shaped nanostructures are significantly better than cylindrical pillars at forcing water droplets to roll off the surface, thus keeping surfaces dry.

"In the case of the cylindrical pillars, as the contact line of the droplet recedes on the textured surface, it can get pinned to the nanotexture, leaving behind a microscopic liquid layer on the pillars' flat tops instead of a perfectly dry substrate," Checco said. "The cone-shaped structures have smaller, pointed tops, likely preventing this effect."

The other important finding was that the water-repelling ability of cone-shaped nanotexturing held up even when water droplets were sprayed onto the surface with a pressurizing syringe. Such pressure could potentially force water into the nanosized pockmarks between the conical or cylindrical pillars, displacing the air bubbles and destroying the water-repelling effect.

The scientists monitored the splashing droplets using a high-speed camera capable of capturing 30,000 frames per second. For the cone-textured surface, "The sprayed droplets splash and eject satellite droplets that spread radially outward while the centermost portion of the original drop flattens out, then recoils, and bounces off the surface," Checco said. "We do not observe any pinned drops at the impact point after the drop has bounced back, indicating that the surface remains water-repellent during the impact at speeds up to 10 meters per second, which is faster than the speed of a falling raindrop."

Next steps

The team is working on extending this technique to other materials, including glass and plastics, and on fabricating surfaces that are also oil-repellent by further tweaking the feature shape.

They are also studying the resistance of different nanotextures to water penetration using intense beams of x-rays available at Brookhaven's National Synchrotron Light Source (NSLS). "The goal is to understand quantitatively how the forced liquid infiltration depends on the texture size and geometry. This will assist the design of even more resilient superhydrophobic coatings," Checco said.

The nanopatterning technique used in this study also enables the design of a wide variety of materials with different texturing-and therefore different water-repelling properties-on different parts of a single surface. This approach could be used, for example, to fabricate nanoscale channels with self-cleaning and low fluid friction properties for diagnostic applications such sensing the presence of DNA, proteins, or biotoxins.

"This result is an excellent example of the type of project that can be done collaboratively with the DOE's Nanoscale Science Research Centers," said Black. "Previously, we have been pursuing similar structures for an entirely different scientific purpose. We are happy to work with Antonio through the CFN User program to help him accomplish his research goals."

This research was funded by the DOE Office of Science.

Brookhaven Science Associates (BSA), the company that manages Brookhaven Lab for the Department of Energy, has filed a U.S. Provisional Patent Application for this technology. For information about licensing the technology from BSA, contact Kimberley Elcess, elcess@bnl.gov, (631) 344-4151.

The Center for Functional Nanomaterials is one of five DOE Nanoscale Science Research Centers (NSRCs), national user facilities for interdisciplinary research at the nanoscale, supported by the DOE Office of Science. Together the NSRCs comprise a suite of complementary facilities that provide researchers with state-of-the-art capabilities to fabricate, process, characterize and model nanoscale materials, and constitute the largest infrastructure investment of the National Nanotechnology Initiative. The NSRCs are located at DOE's Argonne, Brookhaven, Lawrence Berkeley, Oak Ridge and Sandia and Los Alamos National Laboratories. For more information about the DOE NSRCs, please visit http://science.energy.gov.

The National Synchrotron Light Source (NSLS) provides intense beams of infrared, ultraviolet, and x-ray light for basic and applied research in physics, chemistry, medicine, geophysics, and environmental and materials sciences. Supported by the Office of Basic Energy Sciences within the U.S. Department of Energy, the NSLS is one of the world's most widely used scientific facilities. For more information, visit http://www.nsls.bnl.gov.

DOE's Office of Science is the single largest supporter of basic research in the physical sciences in the United States, and is working to address some of the most pressing challenges of our time. For more information, please visit science.energy.gov

Related Links

Scientific paper: "Robust Superhydrophobicity in Large Area Nanostructured Surfaces Defined by Block Copolymer Self Assemby" [http://dx.doi.org/10.1002/adma.201304006]

Previous research: Scientists Glimpse Nanobubbles on Super Non-Stick Surfaces [http://www.bnl.gov/newsroom/news.php?a=11085]

Media contacts: Karen McNulty Walsh, (631) 344-8350, kmcnulty@bnl.gov or Peter Genzer, (631) 344-3174, genzer@bnl.gov

To view this news release online, which features related graphics and a movie showing water droplets bouncing off a superhydrophobic surface, go to: http://www.bnl.gov/newsroom/news.php?a=11583

One of ten national laboratories overseen and primarily funded by the Office of Science of the U.S. Department of Energy (DOE), Brookhaven National Laboratory conducts research in the physical, biomedical, and environmental sciences, as well as in energy technologies and national security. Brookhaven Lab also builds and operates major scientific facilities available to university, industry and government researchers. Brookhaven is operated and managed for DOE's Office of Science by Brookhaven Science Associates, a limited-liability company founded by the Research Foundation for the State University of New York on behalf of Stony Brook University, the largest academic user of Laboratory facilities, and Battelle, a nonprofit applied science and technology organization.

Karen McNulty Walsh | Newswise
Further information:
http://www.bnl.gov

More articles from Materials Sciences:

nachricht Decoding cement's shape promises greener concrete
08.12.2016 | Rice University

nachricht Scientists track chemical and structural evolution of catalytic nanoparticles in 3-D
08.12.2016 | DOE/Brookhaven National Laboratory

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Electron highway inside crystal

Physicists of the University of Würzburg have made an astonishing discovery in a specific type of topological insulators. The effect is due to the structure of the materials used. The researchers have now published their work in the journal Science.

Topological insulators are currently the hot topic in physics according to the newspaper Neue Zürcher Zeitung. Only a few weeks ago, their importance was...

Im Focus: Significantly more productivity in USP lasers

In recent years, lasers with ultrashort pulses (USP) down to the femtosecond range have become established on an industrial scale. They could advance some applications with the much-lauded “cold ablation” – if that meant they would then achieve more throughput. A new generation of process engineering that will address this issue in particular will be discussed at the “4th UKP Workshop – Ultrafast Laser Technology” in April 2017.

Even back in the 1990s, scientists were comparing materials processing with nanosecond, picosecond and femtosesecond pulses. The result was surprising:...

Im Focus: Shape matters when light meets atom

Mapping the interaction of a single atom with a single photon may inform design of quantum devices

Have you ever wondered how you see the world? Vision is about photons of light, which are packets of energy, interacting with the atoms or molecules in what...

Im Focus: Novel silicon etching technique crafts 3-D gradient refractive index micro-optics

A multi-institutional research collaboration has created a novel approach for fabricating three-dimensional micro-optics through the shape-defined formation of porous silicon (PSi), with broad impacts in integrated optoelectronics, imaging, and photovoltaics.

Working with colleagues at Stanford and The Dow Chemical Company, researchers at the University of Illinois at Urbana-Champaign fabricated 3-D birefringent...

Im Focus: Quantum Particles Form Droplets

In experiments with magnetic atoms conducted at extremely low temperatures, scientists have demonstrated a unique phase of matter: The atoms form a new type of quantum liquid or quantum droplet state. These so called quantum droplets may preserve their form in absence of external confinement because of quantum effects. The joint team of experimental physicists from Innsbruck and theoretical physicists from Hannover report on their findings in the journal Physical Review X.

“Our Quantum droplets are in the gas phase but they still drop like a rock,” explains experimental physicist Francesca Ferlaino when talking about the...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

ICTM Conference 2017: Production technology for turbomachine manufacturing of the future

16.11.2016 | Event News

Innovation Day Laser Technology – Laser Additive Manufacturing

01.11.2016 | Event News

#IC2S2: When Social Science meets Computer Science - GESIS will host the IC2S2 conference 2017

14.10.2016 | Event News

 
Latest News

Researchers identify potentially druggable mutant p53 proteins that promote cancer growth

09.12.2016 | Life Sciences

Scientists produce a new roadmap for guiding development & conservation in the Amazon

09.12.2016 | Ecology, The Environment and Conservation

Satellites, airport visibility readings shed light on troops' exposure to air pollution

09.12.2016 | Health and Medicine

VideoLinks
B2B-VideoLinks
More VideoLinks >>>