Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Magnetic Ceramics Films for Smaller Transformers

14.10.2010
Siemens is developing magnetic ceramic films so that the high-performance electronic circuits used in lighting systems and other such devices can be made smaller and much easier to manufacture.

This type of circuit adapts the voltage, current, and frequency to the electrical consumer, for instance, a lamp. In order to save space, as many components as possible — resistors and coils, for example — are incorporated into the individual layers of ceramic printed circuit boards, thus creating metallic surfaces or conductors.



Until now, however, it has been difficult to embed magnetic cores, like those used for transformers, into ceramics. The new film solves this problem, thus saving space in car headlights that use discharge lamps, for example. Such headlights are fitted with ballasts to create the high voltage needed for generating light. The new system would make it possible to incorporate the ballast directly into the lamp in the future.

Transformers change the current and voltage of alternating current. They consist of a closed magnetic core with two windings. If the component is incorporated into a printed circuit board, the windings are created in two of the board’s layers and the magnetic core is installed into a drilled opening. Doing this in ceramic printed circuit boards is a very complicated and expensive process because the magnets and ceramics expand differently when heated, making separate sintering or firing procedures necessary.

However, the researchers at Siemens have now developed a magnetic ceramic film which is laid on the transformer winding between the printed circuit board’s individual layers, where it takes over the function of the magnetic core. The ferrite film is only a few tenths of a millimeter thick and can be fired together with the ceramic circuit board in a single process step at less than 900 degrees Celsius. A transformer embedded in this manner and having an edge length of about 1.5 to two centimeters and a height of 1.5 millimeters transfers an output of 120 watts at a frequency of 2.5 megahertz.

The new, flat high-frequency transformer technology is designed for applications in which space is at a premium and ambient temperatures are high. In addition to being used for lighting and industrial applications, the new film can overcome the difficulty posed by simultaneous inductive transmission of energy and of sensor and control signals between otherwise incompatible printed circuit board technologies for high-performance and control electronics.

Among the beneficiaries of the new film are quick-charging systems for electric cars. Such systems have to handle currents of about 100 amperes while providing power to the communication units linking the charging station with the battery. The German Federal Ministry of Education and Research is helping to fund the film’s development.

Dr. Norbert Aschenbrenner | Siemens ResearchNews
Further information:
http://www.siemens.com/researchnews

More articles from Materials Sciences:

nachricht Mat4Rail: EU Research Project on the Railway of the Future
23.02.2018 | Universität Bremen

nachricht Atomic structure of ultrasound material not what anyone expected
21.02.2018 | North Carolina State University

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Attoseconds break into atomic interior

A newly developed laser technology has enabled physicists in the Laboratory for Attosecond Physics (jointly run by LMU Munich and the Max Planck Institute of Quantum Optics) to generate attosecond bursts of high-energy photons of unprecedented intensity. This has made it possible to observe the interaction of multiple photons in a single such pulse with electrons in the inner orbital shell of an atom.

In order to observe the ultrafast electron motion in the inner shells of atoms with short light pulses, the pulses must not only be ultrashort, but very...

Im Focus: Good vibrations feel the force

A group of researchers led by Andrea Cavalleri at the Max Planck Institute for Structure and Dynamics of Matter (MPSD) in Hamburg has demonstrated a new method enabling precise measurements of the interatomic forces that hold crystalline solids together. The paper Probing the Interatomic Potential of Solids by Strong-Field Nonlinear Phononics, published online in Nature, explains how a terahertz-frequency laser pulse can drive very large deformations of the crystal.

By measuring the highly unusual atomic trajectories under extreme electromagnetic transients, the MPSD group could reconstruct how rigid the atomic bonds are...

Im Focus: Developing reliable quantum computers

International research team makes important step on the path to solving certification problems

Quantum computers may one day solve algorithmic problems which even the biggest supercomputers today can’t manage. But how do you test a quantum computer to...

Im Focus: In best circles: First integrated circuit from self-assembled polymer

For the first time, a team of researchers at the Max-Planck Institute (MPI) for Polymer Research in Mainz, Germany, has succeeded in making an integrated circuit (IC) from just a monolayer of a semiconducting polymer via a bottom-up, self-assembly approach.

In the self-assembly process, the semiconducting polymer arranges itself into an ordered monolayer in a transistor. The transistors are binary switches used...

Im Focus: Demonstration of a single molecule piezoelectric effect

Breakthrough provides a new concept of the design of molecular motors, sensors and electricity generators at nanoscale

Researchers from the Institute of Organic Chemistry and Biochemistry of the CAS (IOCB Prague), Institute of Physics of the CAS (IP CAS) and Palacký University...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

2nd International Conference on High Temperature Shape Memory Alloys (HTSMAs)

15.02.2018 | Event News

Aachen DC Grid Summit 2018

13.02.2018 | Event News

How Global Climate Policy Can Learn from the Energy Transition

12.02.2018 | Event News

 
Latest News

Basque researchers turn light upside down

23.02.2018 | Physics and Astronomy

Finnish research group discovers a new immune system regulator

23.02.2018 | Health and Medicine

Attoseconds break into atomic interior

23.02.2018 | Physics and Astronomy

VideoLinks
Science & Research
Overview of more VideoLinks >>>