Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Futuristic Copper Foam Batteries Get More Bang for the Buck

25.10.2013
Scientists report steps toward safer, cheaper, longer-lasting, and faster-charging solid-state battery at the AVS Meeting in Long Beach, Calif.

People use their GPS apps, cameras, and mobile internet to navigate strange cities in search of good coffee, record "selfie" commentary while they wait in line, and upload their videos directly to social media sites while they sip their latte. But no amount of high-tech savvy can save a well-loved device from dying when its battery is drained.

Smartphones suffer from the same basic ailment that plagues solar power plants and wind farms – they lack cheap, reliable, long-life batteries to store large amounts of energy for when the sun goes down, the wind stops blowing, or the device is unplugged for a long time.

“I think almost any application in technology you can think of is currently limited by the battery,” said Amy Prieto, a chemist at Colorado State University who leads a start-up company with the goal of developing a better energy storage device. The group is nearing the prototype phase for a lithium ion battery that should be safer, cheaper, faster-charging, and more environmentally friendly than conventional batteries now on the market. She will present her latest results at the upcoming AVS 60th International Symposium and Exhibition, held Oct. 27 – Nov. 1 in Long Beach, Calif.

Batteries today have a number of unsolved problems, including high cost, heat output, limited lifespans, and the toxic or corrosive materials used in their manufacture. But two main issues limit the functionality of modern batteries, Prieto said: low energy density and low power density.

Low energy density means that a conventional smartphone battery can’t hold enough energy in a small enough volume to power the phone for much longer than one or two days, while low power density means the battery will take hours to recharge, instead of minutes.

Prieto’s group has tackled many of these challenges by making of list of desired properties for each of the main battery components. The team then developed one component at a time – starting with a copper foam structure the team purchased to serve as the current collector on the anode side of the battery.

“Foam is relatively easy to manufacture,” says Prieto. It also has a 3D structure that increases the surface area of the electrodes and brings them closer together, which in turn increases the power density of the battery. In terms of energy density, the foam should also get more bang for the buck. The intricate 3D structures utilize the electrode material more efficiently than a flat surface.

On top of the copper foam, the researchers electroplate the anode, made from a material called copper antimonide. In a kind of bootstrap battery building, the anode then serves as an electrode for an electrochemical polymerization reaction that deposits the battery’s solid electrolyte. Finally, the team fills the space within the foam with a slurry that is dried to form the cathode. An aluminum mesh structure collects the current on the cathode side.

The electroplating equipment the team uses is inexpensive compared to the equipment needed to make other types of batteries. Prieto estimates the cost to manufacture the copper foam batteries will be about half that of conventional lithium ion batteries made in China. The team also calculates that the foam battery should store the same amount of energy as conventional batteries in two-thirds the volume, charge five to ten times faster, and last up to ten times longer.

The research team’s new battery also promises a number of safety and environmental benefits. The solid electrolyte the team chose reduces the risk of fire posed by conventional liquid electrolytes. In addition, the team relied only on water-based, non-toxic chemistry to manufacture the battery. “This was my personal dream,” says Prieto. “I didn’t think it would actually work, but it now looks like it will.”

Throughout the design process the team had to develop new ways to make known materials, such as the copper antimonide anode, and make entirely new materials, such as the polymer electrolyte. The team has tested each individual component and has successfully built a full 2D battery on a copper plate. The researchers are now in the process of integrating all the components in 3D.

Electric bikes and portable electronics are the first test applications the team plans for their foam battery. “We are less than one year from our first prototype, after which we’ll have third party testing,” says Prieto. “We’re aiming for low volume, early market beta testing shortly after that.”

Presentation MS+AS+EM+EN+NS+TF-MoM8, “Manufacturing a Three-dimensional,
Solid-state Rechargeable Battery,” is at 10:40 a.m. Pacific Time on Monday, Oct. 28, 2013.

MORE INFORMATION ABOUT THE AVS 60th INTERNATIONAL SYMPOSIUM & EXHIBITION

The Long Beach Convention Center is located at 300 E. Ocean Blvd., Long Beach, CA 90802.

USEFUL LINKS
Main meeting website: http://www2.avs.org/symposium/AVS60/pages/info.html
Technical Program: http://www.avssymposium.org/
PRESSROOM
The AVS Pressroom will be located in the Long Beach Convention Center. Pressroom hours are Monday-Thursday, 8:00 a.m. - 5:00 p.m. Your press badge will allow you to utilize the pressroom to write, interview, collect new product releases, review material, or just relax. The press badge will also admit you, free of charge, into the exhibit area, lectures, and technical sessions, as well as the Welcome Mixer on Monday Evening and the Awards Ceremony and Reception on Wednesday night.

This news release was prepared for AVS by the American Institute of Physics (AIP).

ABOUT AVS
Founded in 1953, AVS is a not-for-profit professional society that promotes communication between academia, government laboratories, and industry for the purpose of sharing research and development findings over a broad range of technologically relevant topics. Its symposia and journals provide an important forum for the dissemination of information in many areas of science and technology, enabling a critical gateway for the rapid insertion of scientific breakthroughs into manufacturing realities.

Catherine Meyers | Newswise
Further information:
http://www.aip.org

More articles from Materials Sciences:

nachricht A new tool for discovering nanoporous materials
23.05.2017 | Ecole Polytechnique Fédérale de Lausanne

nachricht Did you know that packaging is becoming intelligent through flash systems?
23.05.2017 | Heraeus Noblelight GmbH

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Can the immune system be boosted against Staphylococcus aureus by delivery of messenger RNA?

Staphylococcus aureus is a feared pathogen (MRSA, multi-resistant S. aureus) due to frequent resistances against many antibiotics, especially in hospital infections. Researchers at the Paul-Ehrlich-Institut have identified immunological processes that prevent a successful immune response directed against the pathogenic agent. The delivery of bacterial proteins with RNA adjuvant or messenger RNA (mRNA) into immune cells allows the re-direction of the immune response towards an active defense against S. aureus. This could be of significant importance for the development of an effective vaccine. PLOS Pathogens has published these research results online on 25 May 2017.

Staphylococcus aureus (S. aureus) is a bacterium that colonizes by far more than half of the skin and the mucosa of adults, usually without causing infections....

Im Focus: A quantum walk of photons

Physicists from the University of Würzburg are capable of generating identical looking single light particles at the push of a button. Two new studies now demonstrate the potential this method holds.

The quantum computer has fuelled the imagination of scientists for decades: It is based on fundamentally different phenomena than a conventional computer....

Im Focus: Turmoil in sluggish electrons’ existence

An international team of physicists has monitored the scattering behaviour of electrons in a non-conducting material in real-time. Their insights could be beneficial for radiotherapy.

We can refer to electrons in non-conducting materials as ‘sluggish’. Typically, they remain fixed in a location, deep inside an atomic composite. It is hence...

Im Focus: Wafer-thin Magnetic Materials Developed for Future Quantum Technologies

Two-dimensional magnetic structures are regarded as a promising material for new types of data storage, since the magnetic properties of individual molecular building blocks can be investigated and modified. For the first time, researchers have now produced a wafer-thin ferrimagnet, in which molecules with different magnetic centers arrange themselves on a gold surface to form a checkerboard pattern. Scientists at the Swiss Nanoscience Institute at the University of Basel and the Paul Scherrer Institute published their findings in the journal Nature Communications.

Ferrimagnets are composed of two centers which are magnetized at different strengths and point in opposing directions. Two-dimensional, quasi-flat ferrimagnets...

Im Focus: World's thinnest hologram paves path to new 3-D world

Nano-hologram paves way for integration of 3-D holography into everyday electronics

An Australian-Chinese research team has created the world's thinnest hologram, paving the way towards the integration of 3D holography into everyday...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Marine Conservation: IASS Contributes to UN Ocean Conference in New York on 5-9 June

24.05.2017 | Event News

AWK Aachen Machine Tool Colloquium 2017: Internet of Production for Agile Enterprises

23.05.2017 | Event News

Dortmund MST Conference presents Individualized Healthcare Solutions with micro and nanotechnology

22.05.2017 | Event News

 
Latest News

How herpesviruses win the footrace against the immune system

26.05.2017 | Life Sciences

Water forms 'spine of hydration' around DNA, group finds

26.05.2017 | Life Sciences

First Juno science results supported by University of Leicester's Jupiter 'forecast'

26.05.2017 | Physics and Astronomy

VideoLinks
B2B-VideoLinks
More VideoLinks >>>